Polypac Ball-Head Dust Ring — High-Performance Hydraulic Dust Seals

Ball-Head Dust Ring by Polypac

Polypac's Ball-Head Dust Ring is a purpose-designed dust seal that protects hydraulic rods and bearings from contamination while ensuring smooth reciprocating motion. Leveraging over a decade of sealing expertise and advanced production facilities, Polypac manufactures Ball-Head Dust Rings that meet stringent performance demands for industrial, mobile, and offshore hydraulic systems.

Key Features & Performance

The Ball-Head Dust Ring features a low-friction profile with a resilient lip geometry to reliably exclude dust, dirt, and moisture. Optimized for long stroke life, the design minimizes seal drag and rod wear while maintaining stable contact under side-loads. Typical benefits include reduced maintenance downtime, improved sealing reliability, and extended component life for cylinders and actuators.

Materials & Customization

Available in a wide range of elastomers—NBR, FKM, EPDM, silicone and FFKM—Polypac tailors Ball-Head Dust Ring compounds to specific temperature, chemical and abrasion requirements. For extreme applications we also supply filled PTFE variants (bronze, carbon, MoS₂, graphite, glass) and bespoke blends. Custom sizes, hardnesses, and molded geometries are produced in our 10,000+ m² facility to meet OEM specifications.

Applications & Industry Use

Ideal for hydraulic cylinders, linear actuators, construction machinery, agriculture equipment and marine systems, the Ball-Head Dust Ring excels wherever contamination control is critical. Its geometry and material options make it suitable for harsh environments including high dust, salt spray, and frequent pressure cycling.

Quality Assurance & Technical Support

Polypac combines advanced production equipment with rigorous testing protocols developed alongside leading universities and research institutes. Every Ball-Head Dust Ring undergoes dimensional inspection, material verification and performance testing to ensure consistent, repeatable results. Our technical team supports installation guidance, compatibility checks and custom sealing solutions for special working conditions.

Why Choose Polypac

As a leading seal manufacturer and oil seal supplier, Polypac offers proven Ball-Head Dust Rings backed by decades of material science, precision manufacturing and customer-focused customization. Contact Polypac for samples, drawings or to discuss tailored sealing solutions that protect your hydraulic systems and optimize uptime.

FAQ:
What is the difference between a static seal and a dynamic seal?

A Static Seal is used between two surfaces that do not move relative to each other (e.g., pipe flanges, end caps). O-rings and gaskets are common static seals. A Dynamic Seal is used between surfaces that do move (e.g., piston and cylinder, rotating shaft). Rod seals, piston seals, and rotary shaft seals are designed for this purpose.

Why did my O-ring fail prematurely?

Common causes of O-ring failure include: Chemical Incompatibility: Swelling, softening, or cracking due to fluid exposure. Improper Sizing: Using an incorrect size leads to over-compression or inadequate sealing force. Abrasion: Wear and tear from rough surface finishes or contaminated fluid. Extrusion: The seal is forced into the gap between metal parts under high pressure. Installation Damage: Nicks, cuts, or twists during assembly.

What is the difference between NBR and FKM materials?

NBR (Nitrile/Buna-N): A general-purpose, cost-effective material with excellent resistance to petroleum-based oils and fuels. It has a standard temperature range of -30°C to +100°C (-22°F to +212°F). FKM (Fluoroelastomer/Viton®): A premium material with excellent resistance to high temperatures (up to 200°C+), chemicals, and oils. It is used in more severe environments but is more expensive than NBR.

How important is surface finish on the metal parts that contact the seal?

Extremely important. A rough surface will abrade and wear out the seal quickly, causing leaks. A finish that is too smooth can prevent a lubricating film from forming. A typical recommended surface finish for dynamic applications is 0.2 to 0.8 μm (8-32 μin) Ra.

What is the purpose of the metal spring in a rotary shaft seal?

The garter spring in a shaft seal (e.g., FSKR, SPGO types) provides a constant radial force on the sealing lip. This ensures consistent contact with the rotating shaft, compensating for minor wear, eccentricity, and vibration to prevent lubricant leakage.

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