Bidirectional Hydraulic Seal Solutions by Polypac
Bidirectional Hydraulic Seal Solutions by Polypac
Overview
Polypac specializes in high-performance Bidirectional Hydraulic Seal systems engineered for valves, cylinders, rams, and actuators that require leak-free operation in both directions. Leveraging more than a decade of material science and production experience, our seals combine proven PTFE compounds and High Quality elastomers to deliver consistent sealing under reversing pressure loads.
Design Advantages
Our Bidirectional Hydraulic Seal designs provide balanced sealing force, low friction, and excellent extrusion resistance. By optimizing cross-sections and material pairings (bronze-filled PTFE, carbon-filled PTFE, MoS₂-filled PTFE, NBR, FKM, EPDM, silicone, FFKM), Polypac seals reduce stick-slip, improve cycle life, and maintain performance across wide temperature and pressure ranges.
Material & Customization
From filled PTFE for abrasive environments to specialty elastomers for dynamic reciprocation, Polypac offers tailored material selection and custom tooling. Our custom rubber ring and O-ring facility (over 10,000 m²) supports bespoke formulations and profiles to meet specific media compatibility, temperature, and wear requirements for Bidirectional Hydraulic Seal applications.
Manufacturing & Quality
Polypac employs advanced production lines and industry-leading testing equipment to ensure repeatable quality. Each Bidirectional Hydraulic Seal undergoes dimensional inspection, friction and leakage testing, and endurance trials. Collaboration with universities and research institutes supports continuous improvement and traceable material validation.
Applications
Ideal for mobile hydraulics, construction equipment, industrial presses, subsea actuators, and aerospace systems, our Bidirectional Hydraulic Seal range is designed for demanding environments—high pressure, frequent direction changes, contamination exposure, and extreme temperatures.
Why Choose Polypac
Founded in 2008, Polypac combines R&D depth with large-scale manufacturing capacity to deliver reliable, cost-effective bidirectional sealing solutions. We offer rapid prototyping, OEM partnership, and full technical support to help you select the optimal Bidirectional Hydraulic Seal for performance, longevity, and total cost of ownership.
Bidirectional Hydraulic Seal Display
When should I use a spring-energized seal instead of a standard elastomeric seal?
Consider a spring-energized seal (e.g., GSF, SPN types) for demanding applications involving: Extreme Temperatures (below -30°C or above +200°C) Aggressive Chemicals that elastomers can't handle Very Low Leakage or "Zero Leakage" requirements Poor Lubricity or dry running conditions The internal spring maintains constant sealing force, compensating for wear and system variables.
What is the difference between NBR and FKM materials?
NBR (Nitrile/Buna-N): A general-purpose, cost-effective material with excellent resistance to petroleum-based oils and fuels. It has a standard temperature range of -30°C to +100°C (-22°F to +212°F). FKM (Fluoroelastomer/Viton®): A premium material with excellent resistance to high temperatures (up to 200°C+), chemicals, and oils. It is used in more severe environments but is more expensive than NBR.
What does "AS568" mean?
AS568 is the Aerospace Standard that defines the dimensions for over 360 standard O-ring sizes. It is the most widely accepted sizing system in North America and globally. An AS568 number (e.g., AS568-214) specifies a precise inside diameter and cross-section.
Why did my O-ring fail prematurely?
Common causes of O-ring failure include: Chemical Incompatibility: Swelling, softening, or cracking due to fluid exposure. Improper Sizing: Using an incorrect size leads to over-compression or inadequate sealing force. Abrasion: Wear and tear from rough surface finishes or contaminated fluid. Extrusion: The seal is forced into the gap between metal parts under high pressure. Installation Damage: Nicks, cuts, or twists during assembly.
How important is surface finish on the metal parts that contact the seal?
Extremely important. A rough surface will abrade and wear out the seal quickly, causing leaks. A finish that is too smooth can prevent a lubricating film from forming. A typical recommended surface finish for dynamic applications is 0.2 to 0.8 μm (8-32 μin) Ra.
Plumbing & HVAC O-Ring Kits012 HITACHI | Assortments for Water, Refrigerant & Gas Connections
Plumbing & HVAC O-Ring Kits012 HITACHI | Assortments for Water, Refrigerant & Gas Connections
Mini O-Ring Kits-011 SUMITOM | Compact Assortments for Electronics, RC Models & Small Appliances
Mini O-Ring Kits-011 SUMITOM | Compact Assortments for Electronics, RC Models & Small Appliances
FKM O-Ring Kits | High-Temp & Chemical Resistant Seal Assortments
FKM O-Ring Kits | High-Temp & Chemical Resistant Seal Assortments
Buna-N (Nitrile) O-Ring Kits-008 KOMATSU | Oil Resistant Seal Assortments for General Purpose Use
Buna-N (Nitrile) O-Ring Kits-008 KOMATSU | Oil Resistant Seal Assortments for General Purpose Use
Metric O-Ring Kits-007 CAT-A | Precision Sized Assortments for European & Asian Machinery
Metric O-Ring Kits-007 CAT-A | Precision Sized Assortments for European & Asian Machinery
AS568 Standard O-Ring Kits-006 CAT-GM | SAE Dash Size Assortments for Hydraulics & Pneumatics
AS568 Standard O-Ring Kits-006 CAT-GM | SAE Dash Size Assortments for Hydraulics & Pneumatics
Plumbing & HVAC O-Ring Kits012 HITACHI | Assortments for Water, Refrigerant & Gas Connections
Plumbing & HVAC O-Ring Kits012 HITACHI | Assortments for Water, Refrigerant & Gas Connections
Mini O-Ring Kits-011 SUMITOM | Compact Assortments for Electronics, RC Models & Small Appliances
Mini O-Ring Kits-011 SUMITOM | Compact Assortments for Electronics, RC Models & Small Appliances
FKM O-Ring Kits | High-Temp & Chemical Resistant Seal Assortments
FKM O-Ring Kits | High-Temp & Chemical Resistant Seal Assortments
Buna-N (Nitrile) O-Ring Kits-008 KOMATSU | Oil Resistant Seal Assortments for General Purpose Use
Buna-N (Nitrile) O-Ring Kits-008 KOMATSU | Oil Resistant Seal Assortments for General Purpose Use
Metric O-Ring Kits-007 CAT-A | Precision Sized Assortments for European & Asian Machinery
Metric O-Ring Kits-007 CAT-A | Precision Sized Assortments for European & Asian Machinery
AS568 Standard O-Ring Kits-006 CAT-GM | SAE Dash Size Assortments for Hydraulics & Pneumatics
AS568 Standard O-Ring Kits-006 CAT-GM | SAE Dash Size Assortments for Hydraulics & Pneumatics
O-Ring Kits-005 CAT-Joint | Complete Assortments for Industrial Repair & Maintenance
O-Ring Kits-005 CAT-Joint | Complete Assortments for Industrial Repair & Maintenance
Nitrile & Viton O-Ring Kits CAT 4C8253 | Chemical & Temperature Resistant Seal Assortments.
Nitrile & Viton O-Ring Kits CAT 4C8253 | Chemical & Temperature Resistant Seal Assortments.
O-Ring Kits CAT 4C4782 | Assorted Seal Kits for Repair, Maintenance & DIY Projects
O-Ring Kits CAT 4C4782 | Assorted Seal Kits for Repair, Maintenance & DIY Projects
Tube-801 | Industrial & DIY Tubing for Plumbing, Pneumatics, Hydraulics & Protection
Tube-801 | Industrial & DIY Tubing for Plumbing, Pneumatics, Hydraulics & Protection
Tubes-T01 | Flexible & Rigid Pipe for Fluid, Air & Electrical Applications
Tubes-T01 | Flexible & Rigid Pipe for Fluid, Air & Electrical Applications
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Polypac is a trusted global supplier of high-performance sealing solutions, providing OEM & ODM services for industries worldwide.
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