GSI Seals — Advanced Hydraulic & Oil Seals by Polypac
GSI Seals — Precision Sealing Solutions from Polypac
Industry-Leading Manufacturing and Materials
GSI Seals from Polypac combine decades of sealing expertise with modern production: our filled PTFE formulations (bronze, carbon, graphite, MoS2, glass) and elastomers (NBR, FKM, silicone, EPDM, FFKM) are manufactured in a 10,000+ m2 facility. GSI Seals are engineered for durability, low friction, and chemical compatibility across hydraulic and oil seal applications.
Custom Sealing Designed for Harsh Conditions
When standard parts fail, GSI Seals provide custom solutions. Polypac specializes in bespoke O-rings, rubber rings, and PTFE components tailored to temperature extremes, abrasive media, high pressure, and dynamic motion. Our R&D collaborations with universities ensure your GSI Seals meet specific performance targets.
Advanced Production and Quality Assurance
Every GSI Seal undergoes rigorous testing on advanced production and inspection equipment. Polypac enforces strict quality control — dimensional checks, material verification, and performance testing — to guarantee reliable sealing life in critical hydraulic systems and oil-retaining assemblies.
Wide Application Range
GSI Seals serve industries including hydraulic equipment, automotive systems, industrial machinery, petrochemical plants, and aerospace. Polypac’s seals perform reliably in rotating shafts, pistons, valves, and static face seals, delivering leak prevention and extended maintenance intervals.
Why Choose Polypac GSI Seals
Polypac stands out as a trusted GSI Seals manufacturer thanks to our material science expertise, large-scale custom production capacity, and collaborative product development. From prototype to volume production, we offer competitive lead times and technical support to optimize sealing performance and total cost of ownership.
Get Started with Polypac
Contact Polypac to evaluate GSI Seals for your application. Whether you require filled PTFE components or specialized elastomer O-rings, our team will recommend materials and geometries to meet pressure, temperature, and chemical compatibility demands—delivering robust seals that keep systems running.
GSI Seals Display
Why did my O-ring fail prematurely?
Common causes of O-ring failure include: Chemical Incompatibility: Swelling, softening, or cracking due to fluid exposure. Improper Sizing: Using an incorrect size leads to over-compression or inadequate sealing force. Abrasion: Wear and tear from rough surface finishes or contaminated fluid. Extrusion: The seal is forced into the gap between metal parts under high pressure. Installation Damage: Nicks, cuts, or twists during assembly.
How do I choose the right material for my sealing application?
Material selection depends on four key factors: Media: What fluid or gas will the seal contact? (e.g., petroleum oil, water, chemicals, steam) Temperature: What is the minimum and maximum operating temperature? Pressure: What is the system's operating pressure? Are there pressure spikes? Application: Is it a static, dynamic, or rotary seal? Example: NBR (Buna-N) is excellent for standard hydraulic oil, while FKM (Viton®) is needed for high temperatures or aggressive chemicals.
What is the difference between NBR and FKM materials?
NBR (Nitrile/Buna-N): A general-purpose, cost-effective material with excellent resistance to petroleum-based oils and fuels. It has a standard temperature range of -30°C to +100°C (-22°F to +212°F). FKM (Fluoroelastomer/Viton®): A premium material with excellent resistance to high temperatures (up to 200°C+), chemicals, and oils. It is used in more severe environments but is more expensive than NBR.
How can I prevent seal damage during installation?
Use Tools: Always use dedicated installation tools (e.g., picks, cones, guides). Lubricate: Always lubricate the seal and the contact surface. Protect Sharp Edges: Cover sharp threads and edges with tape or use an installation sleeve. Check the Groove: Ensure the installation groove is clean, deburred, and undamaged.
How important is surface finish on the metal parts that contact the seal?
Extremely important. A rough surface will abrade and wear out the seal quickly, causing leaks. A finish that is too smooth can prevent a lubricating film from forming. A typical recommended surface finish for dynamic applications is 0.2 to 0.8 μm (8-32 μin) Ra.
Plumbing & HVAC O-Ring Kits012 HITACHI | Assortments for Water, Refrigerant & Gas Connections
Plumbing & HVAC O-Ring Kits012 HITACHI | Assortments for Water, Refrigerant & Gas Connections
Mini O-Ring Kits-011 SUMITOM | Compact Assortments for Electronics, RC Models & Small Appliances
Mini O-Ring Kits-011 SUMITOM | Compact Assortments for Electronics, RC Models & Small Appliances
FKM O-Ring Kits | High-Temp & Chemical Resistant Seal Assortments
FKM O-Ring Kits | High-Temp & Chemical Resistant Seal Assortments
Buna-N (Nitrile) O-Ring Kits-008 KOMATSU | Oil Resistant Seal Assortments for General Purpose Use
Buna-N (Nitrile) O-Ring Kits-008 KOMATSU | Oil Resistant Seal Assortments for General Purpose Use
Metric O-Ring Kits-007 CAT-A | Precision Sized Assortments for European & Asian Machinery
Metric O-Ring Kits-007 CAT-A | Precision Sized Assortments for European & Asian Machinery
AS568 Standard O-Ring Kits-006 CAT-GM | SAE Dash Size Assortments for Hydraulics & Pneumatics
AS568 Standard O-Ring Kits-006 CAT-GM | SAE Dash Size Assortments for Hydraulics & Pneumatics
Plumbing & HVAC O-Ring Kits012 HITACHI | Assortments for Water, Refrigerant & Gas Connections
Plumbing & HVAC O-Ring Kits012 HITACHI | Assortments for Water, Refrigerant & Gas Connections
Mini O-Ring Kits-011 SUMITOM | Compact Assortments for Electronics, RC Models & Small Appliances
Mini O-Ring Kits-011 SUMITOM | Compact Assortments for Electronics, RC Models & Small Appliances
FKM O-Ring Kits | High-Temp & Chemical Resistant Seal Assortments
FKM O-Ring Kits | High-Temp & Chemical Resistant Seal Assortments
Buna-N (Nitrile) O-Ring Kits-008 KOMATSU | Oil Resistant Seal Assortments for General Purpose Use
Buna-N (Nitrile) O-Ring Kits-008 KOMATSU | Oil Resistant Seal Assortments for General Purpose Use
Metric O-Ring Kits-007 CAT-A | Precision Sized Assortments for European & Asian Machinery
Metric O-Ring Kits-007 CAT-A | Precision Sized Assortments for European & Asian Machinery
AS568 Standard O-Ring Kits-006 CAT-GM | SAE Dash Size Assortments for Hydraulics & Pneumatics
AS568 Standard O-Ring Kits-006 CAT-GM | SAE Dash Size Assortments for Hydraulics & Pneumatics
O-Ring Kits-005 CAT-Joint | Complete Assortments for Industrial Repair & Maintenance
O-Ring Kits-005 CAT-Joint | Complete Assortments for Industrial Repair & Maintenance
Nitrile & Viton O-Ring Kits CAT 4C8253 | Chemical & Temperature Resistant Seal Assortments.
Nitrile & Viton O-Ring Kits CAT 4C8253 | Chemical & Temperature Resistant Seal Assortments.
O-Ring Kits CAT 4C4782 | Assorted Seal Kits for Repair, Maintenance & DIY Projects
O-Ring Kits CAT 4C4782 | Assorted Seal Kits for Repair, Maintenance & DIY Projects
Tube-801 | Industrial & DIY Tubing for Plumbing, Pneumatics, Hydraulics & Protection
Tube-801 | Industrial & DIY Tubing for Plumbing, Pneumatics, Hydraulics & Protection
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Tubes-T01 | Flexible & Rigid Pipe for Fluid, Air & Electrical Applications
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GSF Piston Seals for Straight Cylinders | Bidirectional Seals for Ram & Plunger CylindersStay Updated with Industry Insights
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