Large Clearance Rod Seal Solutions | Polypac

Large Clearance Rod Seal Solutions by Polypac

Product Overview

Polypac's Large Clearance Rod Seal offerings are engineered to deliver dependable sealing performance where traditional rod seals fail. Designed for rods with greater-than-standard clearances, these seals minimize leakage, reduce wear, and extend cylinder life across construction, mining, marine, and industrial hydraulic systems.

Key Features & Benefits

Our Large Clearance Rod Seal line combines tight tolerance geometry with advanced sealing materials to maintain pressure integrity and control contamination. Benefits include improved leakage control under axial movement, enhanced abrasion resistance, reduced maintenance intervals, and compatibility with a wide range of hydraulic fluids.

Materials & Technical Capabilities

Backed by decades of material science expertise, Polypac manufactures Large Clearance Rod Seals from PTFE variants (bronze-filled, carbon-filled, graphite PTFE, MoS₂-filled, glass-filled) and high-performance elastomers (NBR, FKM, EPDM, silicone, FFKM). Our 10,000+ m² facility uses state-of-the-art CNC machining and molding to ensure consistent geometry and material properties for demanding environments.

Customization & Quality Assurance

Polypac specializes in custom seal designs for special working conditions. We collaborate with universities and research institutions to optimize sealing profiles, durometers, and compound formulations. Every Large Clearance Rod Seal undergoes dimensional verification, material testing, and performance trials to meet ISO and client-specific standards.

Applications & Performance

Ideal for heavy-duty hydraulic cylinders with rod eccentricity, thermal expansion, or wear-induced gaps, our seals perform in construction equipment, hydraulic presses, offshore winches, and industrial actuators. The design prioritizes dirt exclusion, low friction, and long-term stability under cyclical loads.

Why Choose Polypac

Since 2008, Polypac has combined research-driven innovation with large-scale manufacturing to deliver reliable sealing solutions. Our commitment to material R&D, precision production, and customer collaboration makes us a preferred partner for Large Clearance Rod Seal needs worldwide.

Next Steps

Contact Polypac to evaluate your rod clearance challenges. We provide rapid prototyping, sample testing, and tailored production runs to get your equipment back to optimal sealing performance fast.

Large Clearance Rod Seal Display

Large Clearance Rod Seal
FAQ:
How do I choose the right material for my sealing application?

Material selection depends on four key factors: Media: What fluid or gas will the seal contact? (e.g., petroleum oil, water, chemicals, steam) Temperature: What is the minimum and maximum operating temperature? Pressure: What is the system's operating pressure? Are there pressure spikes? Application: Is it a static, dynamic, or rotary seal? Example: NBR (Buna-N) is excellent for standard hydraulic oil, while FKM (Viton®) is needed for high temperatures or aggressive chemicals.

When should I use a spring-energized seal instead of a standard elastomeric seal?

Consider a spring-energized seal (e.g., GSF, SPN types) for demanding applications involving: Extreme Temperatures (below -30°C or above +200°C) Aggressive Chemicals that elastomers can't handle Very Low Leakage or "Zero Leakage" requirements Poor Lubricity or dry running conditions The internal spring maintains constant sealing force, compensating for wear and system variables.

Why did my O-ring fail prematurely?

Common causes of O-ring failure include: Chemical Incompatibility: Swelling, softening, or cracking due to fluid exposure. Improper Sizing: Using an incorrect size leads to over-compression or inadequate sealing force. Abrasion: Wear and tear from rough surface finishes or contaminated fluid. Extrusion: The seal is forced into the gap between metal parts under high pressure. Installation Damage: Nicks, cuts, or twists during assembly.

How important is surface finish on the metal parts that contact the seal?

Extremely important. A rough surface will abrade and wear out the seal quickly, causing leaks. A finish that is too smooth can prevent a lubricating film from forming. A typical recommended surface finish for dynamic applications is 0.2 to 0.8 μm (8-32 μin) Ra.

Can I reuse a seal?

We strongly recommend never reusing seals. Once compressed and used, a seal takes a "set" and its elastic properties are degraded. Reusing it almost always results in a leak. Always install a new seal during any maintenance or repair.

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