Large Clearance Rod Seal Solutions | Polypac
Large Clearance Rod Seal Solutions by Polypac
Product Overview
Polypac's Large Clearance Rod Seal offerings are engineered to deliver dependable sealing performance where traditional rod seals fail. Designed for rods with greater-than-standard clearances, these seals minimize leakage, reduce wear, and extend cylinder life across construction, mining, marine, and industrial hydraulic systems.
Key Features & Benefits
Our Large Clearance Rod Seal line combines tight tolerance geometry with advanced sealing materials to maintain pressure integrity and control contamination. Benefits include improved leakage control under axial movement, enhanced abrasion resistance, reduced maintenance intervals, and compatibility with a wide range of hydraulic fluids.
Materials & Technical Capabilities
Backed by decades of material science expertise, Polypac manufactures Large Clearance Rod Seals from PTFE variants (bronze-filled, carbon-filled, graphite PTFE, MoS₂-filled, glass-filled) and high-performance elastomers (NBR, FKM, EPDM, silicone, FFKM). Our 10,000+ m² facility uses state-of-the-art CNC machining and molding to ensure consistent geometry and material properties for demanding environments.
Customization & Quality Assurance
Polypac specializes in custom seal designs for special working conditions. We collaborate with universities and research institutions to optimize sealing profiles, durometers, and compound formulations. Every Large Clearance Rod Seal undergoes dimensional verification, material testing, and performance trials to meet ISO and client-specific standards.
Applications & Performance
Ideal for heavy-duty hydraulic cylinders with rod eccentricity, thermal expansion, or wear-induced gaps, our seals perform in construction equipment, hydraulic presses, offshore winches, and industrial actuators. The design prioritizes dirt exclusion, low friction, and long-term stability under cyclical loads.
Why Choose Polypac
Since 2008, Polypac has combined research-driven innovation with large-scale manufacturing to deliver reliable sealing solutions. Our commitment to material R&D, precision production, and customer collaboration makes us a preferred partner for Large Clearance Rod Seal needs worldwide.
Next Steps
Contact Polypac to evaluate your rod clearance challenges. We provide rapid prototyping, sample testing, and tailored production runs to get your equipment back to optimal sealing performance fast.
Large Clearance Rod Seal Display
How do I choose the right material for my sealing application?
Material selection depends on four key factors: Media: What fluid or gas will the seal contact? (e.g., petroleum oil, water, chemicals, steam) Temperature: What is the minimum and maximum operating temperature? Pressure: What is the system's operating pressure? Are there pressure spikes? Application: Is it a static, dynamic, or rotary seal? Example: NBR (Buna-N) is excellent for standard hydraulic oil, while FKM (Viton®) is needed for high temperatures or aggressive chemicals.
When should I use a spring-energized seal instead of a standard elastomeric seal?
Consider a spring-energized seal (e.g., GSF, SPN types) for demanding applications involving: Extreme Temperatures (below -30°C or above +200°C) Aggressive Chemicals that elastomers can't handle Very Low Leakage or "Zero Leakage" requirements Poor Lubricity or dry running conditions The internal spring maintains constant sealing force, compensating for wear and system variables.
Why did my O-ring fail prematurely?
Common causes of O-ring failure include: Chemical Incompatibility: Swelling, softening, or cracking due to fluid exposure. Improper Sizing: Using an incorrect size leads to over-compression or inadequate sealing force. Abrasion: Wear and tear from rough surface finishes or contaminated fluid. Extrusion: The seal is forced into the gap between metal parts under high pressure. Installation Damage: Nicks, cuts, or twists during assembly.
How important is surface finish on the metal parts that contact the seal?
Extremely important. A rough surface will abrade and wear out the seal quickly, causing leaks. A finish that is too smooth can prevent a lubricating film from forming. A typical recommended surface finish for dynamic applications is 0.2 to 0.8 μm (8-32 μin) Ra.
Can I reuse a seal?
We strongly recommend never reusing seals. Once compressed and used, a seal takes a "set" and its elastic properties are degraded. Reusing it almost always results in a leak. Always install a new seal during any maintenance or repair.
What are common inspection and maintenance tips for shaft seals?
FKM: The Complete Guide to High-Temperature & Chemical-Resistant Sealing | Polypac
How to install a rotating shaft seal step-by-step?
The Ultimate Guide to Rod Seals: Types, Selection, Failures, & Future Trends in 2026
A comprehensive guide for engineers and maintenance professionals on rod seals. Covers types, material selection, failure analysis, installation best practices according to ISO standards, and future industry trends.
Nitrile & Viton O-Ring Kits CAT 4C8253 | Chemical & Temperature Resistant Seal Assortments.
Nitrile & Viton O-Ring Kits CAT 4C8253 | Chemical & Temperature Resistant Seal Assortments.
O-Ring Kits CAT 4C4782 | Assorted Seal Kits for Repair, Maintenance & DIY Projects
O-Ring Kits CAT 4C4782 | Assorted Seal Kits for Repair, Maintenance & DIY Projects
Tube-801 | Industrial & DIY Tubing for Plumbing, Pneumatics, Hydraulics & Protection
Tube-801 | Industrial & DIY Tubing for Plumbing, Pneumatics, Hydraulics & Protection
Tubes-T01 | Flexible & Rigid Pipe for Fluid, Air & Electrical Applications
Tubes-T01 | Flexible & Rigid Pipe for Fluid, Air & Electrical Applications
GSF Piston Seals for Straight Cylinders | Bidirectional Seals for Ram & Plunger Cylinders
GSF Piston Seals for Straight Cylinders | Bidirectional Seals for Ram & Plunger Cylinders
GSF-L06 Piston Seal | Compact Bidirectional PTFE Seal for Hydraulic Cylinders
GSF-L06 Piston Seal | Compact Bidirectional PTFE Seal for Hydraulic Cylinders
Nitrile & Viton O-Ring Kits CAT 4C8253 | Chemical & Temperature Resistant Seal Assortments.
Nitrile & Viton O-Ring Kits CAT 4C8253 | Chemical & Temperature Resistant Seal Assortments.
O-Ring Kits CAT 4C4782 | Assorted Seal Kits for Repair, Maintenance & DIY Projects
O-Ring Kits CAT 4C4782 | Assorted Seal Kits for Repair, Maintenance & DIY Projects
Tube-801 | Industrial & DIY Tubing for Plumbing, Pneumatics, Hydraulics & Protection
Tube-801 | Industrial & DIY Tubing for Plumbing, Pneumatics, Hydraulics & Protection
Tubes-T01 | Flexible & Rigid Pipe for Fluid, Air & Electrical Applications
Tubes-T01 | Flexible & Rigid Pipe for Fluid, Air & Electrical Applications
GSF Piston Seals for Straight Cylinders | Bidirectional Seals for Ram & Plunger Cylinders
GSF Piston Seals for Straight Cylinders | Bidirectional Seals for Ram & Plunger Cylinders
GSF-L06 Piston Seal | Compact Bidirectional PTFE Seal for Hydraulic Cylinders
GSF-L06 Piston Seal | Compact Bidirectional PTFE Seal for Hydraulic Cylinders
GSF-DC12 Piston Seal | Bidirectional PTFE Seal for Specific OEM Applications
GSF-DC12 Piston Seal | Bidirectional PTFE Seal for Specific OEM Applications
GSF-801 Piston Seal | Bidirectional PTFE Seal for Hydraulic Cylinders
GSF-801 Piston Seal | Bidirectional PTFE Seal for Hydraulic Cylinders
GST-PHE02 Piston Seal | Complete Bidirectional Seal System with Backup Rings
GST-PHE02 Piston Seal | Complete Bidirectional Seal System with Backup Rings
Copper Powder Filled PTFE BRT | Enhanced Conductivity & Wear Resistant Seals
Copper Powder Filled PTFE BRT | Enhanced Conductivity & Wear Resistant Seals
GST-PHE01 Guiding Elements | Specialized Bidirectional Seal for Hydraulic Equipment
GST-PHE01 Guiding Elements | Specialized Bidirectional Seal for Hydraulic Equipment
GST-P10 Guiding Elements | Complete Bidirectional Seal System with Backup Rings
GST-P10 Guiding Elements | Complete Bidirectional Seal System with Backup RingsStay Updated with Industry Insights
Subscribe to our articles and receive the latest news, expert guidance, and technical updates directly in your E-mail.
Rest assured that your privacy is important to us, and all information provided will be handled with the utmost confidentiality.
© 2025 Polypac Seals. All Rights Reserved.

dms
DMS
DMS