Low Friction Step Seal — Precision Sealing by Polypac

Low Friction Step Seal — Precision Sealing by Polypac

Overview

Polypac's Low Friction Step Seal is engineered for demanding hydraulic and rotary applications that require minimal drag, long service life, and consistent sealing under variable loads. Combining our decades of experience in filled PTFE technology and elastomer science, this step seal minimizes stick-slip and heat generation while maintaining excellent retention of fluids and pressure.

Key Features & Benefits

Low Friction Step Seal features a stepped profile that reduces contact area and dynamic friction, resulting in lower wear rates and improved energy efficiency. Benefits include extended service intervals, reduced heat build-up, superior response at low speeds, and stable performance across wide pressure ranges — all contributing to lower total cost of ownership.

Materials & Construction

Available in bronze-filled, carbon-filled, graphite, MoS₂-filled, and glass-filled PTFE formulations, the Low Friction Step Seal can be paired with NBR, FKM, silicone, EPDM, or FFKM elastomer energizers. This hybrid construction allows tailored chemical compatibility, temperature resistance, and mechanical resilience for specific working conditions.

Performance & Testing

Manufactured in our 10,000+ m² facility with 8,000 m² production space, each Low Friction Step Seal undergoes rigorous dimensional control and dynamic testing on industry-leading equipment. Polypac's quality systems and test protocols ensure low friction coefficients, tight tolerances, and predictable wear behavior under cyclic loads.

Typical Applications

Ideal for hydraulic cylinders, rotary actuators, pumps, and mobile equipment, the Low Friction Step Seal excels in applications demanding smooth motion and reliable sealing with aggressive fluids, high pressures, or fluctuating temperatures. Common industries include construction, oil & gas, automotive, and industrial hydraulics.

Customization & Supply

Polypac specializes in customized sealing solutions: bespoke dimensions, compound selection, and assembly-ready components are available to meet OEM specifications. With large-scale production capabilities and flexible tooling, we support prototypes to high-volume runs with short lead times.

R&D & Partnership Strength

Since 2008, Polypac has partnered with leading universities and research institutions to advance sealing materials and tribology. Our continuous innovation ensures the Low Friction Step Seal benefits from the latest developments in filled PTFE and elastomeric science.

Why Choose Polypac?

Choose Polypac for proven low-friction step sealing technology, comprehensive material expertise, and manufacturing excellence. Contact our technical team for application review, sample testing, and a tailored sealing solution to maximize the life and efficiency of your equipment.