Polypac Mining Cylinder Seal Solutions
Polypac Mining Cylinder Seal Solutions
Product Overview
Polypac designs and manufactures High Quality Mining Cylinder Seal products engineered for the extreme demands of mining hydraulics. Our seals protect cylinders, rods and pistons against abrasion, contamination and severe pressures. With experience dating to 2008, Polypac combines proven filled PTFE formulations and elastomeric O-rings to deliver long service life and minimal downtime.
Materials & Performance
We offer bronze-filled PTFE, carbon-filled PTFE, graphite PTFE, MoS₂-filled PTFE and glass-filled PTFE, plus elastomers such as NBR, FKM, silicone, EPDM and FFKM. Each Mining Cylinder Seal is selected for optimal friction, wear resistance and chemical compatibility, helping maintain seal integrity under high load, temperature swings and contaminated oil common in mining operations.
Custom Manufacturing & R&D
Polypac’s 10,000+ m² facility and advanced production equipment support bespoke seal geometries and material blends tailored to special working conditions. We partner with universities and research institutes to refine sealing compounds and to develop solutions that overcome unique mining challenges—minimized leakage, extended maintenance intervals and improved system efficiency.
Quality Control & Testing
Strict process control and comprehensive testing ensure every Mining Cylinder Seal meets performance targets. Our in-house test rigs simulate real-world hydraulic cycles, pressure spikes and contaminant exposure so you receive reliable, validated components backed by measurable data.
Applications & Benefits
Polypac seals are optimized for excavators, haul trucks, drills, loaders and hydraulic presses used in mining. Benefits include reduced wear, better oil retention, lower friction and predictable lifetime — all contributing to reduced total cost of ownership and higher operational uptime.
Ordering & Support
Whether you need standard sizes or fully customized Mining Cylinder Seal solutions, Polypac provides expert material selection, rapid prototyping and scalable production. Contact our team for application review, sample evaluation and tailored sealing strategies that keep your equipment working harder, longer.
Mining Cylinder Seal Display
What does "AS568" mean?
AS568 is the Aerospace Standard that defines the dimensions for over 360 standard O-ring sizes. It is the most widely accepted sizing system in North America and globally. An AS568 number (e.g., AS568-214) specifies a precise inside diameter and cross-section.
When should I use a spring-energized seal instead of a standard elastomeric seal?
Consider a spring-energized seal (e.g., GSF, SPN types) for demanding applications involving: Extreme Temperatures (below -30°C or above +200°C) Aggressive Chemicals that elastomers can't handle Very Low Leakage or "Zero Leakage" requirements Poor Lubricity or dry running conditions The internal spring maintains constant sealing force, compensating for wear and system variables.
Why did my O-ring fail prematurely?
Common causes of O-ring failure include: Chemical Incompatibility: Swelling, softening, or cracking due to fluid exposure. Improper Sizing: Using an incorrect size leads to over-compression or inadequate sealing force. Abrasion: Wear and tear from rough surface finishes or contaminated fluid. Extrusion: The seal is forced into the gap between metal parts under high pressure. Installation Damage: Nicks, cuts, or twists during assembly.
How can I prevent seal damage during installation?
Use Tools: Always use dedicated installation tools (e.g., picks, cones, guides). Lubricate: Always lubricate the seal and the contact surface. Protect Sharp Edges: Cover sharp threads and edges with tape or use an installation sleeve. Check the Groove: Ensure the installation groove is clean, deburred, and undamaged.
DSJK Piston Seal Kit | Bidirectional Step Seal with Anti-Extrusion Rings
DSJK Piston Seal Kit | Bidirectional Step Seal with Anti-Extrusion Rings
FSK-X Series Piston Seal | Enhanced Performance with Special Profile
FSK-X Series Piston Seal | Enhanced Performance with Special Profile
SPGW Piston Seal Kit | Bidirectional PTFE Seal with Anti-Extrusion Rings
SPGW Piston Seal Kit | Bidirectional PTFE Seal with Anti-Extrusion Rings
SPGC Piston Seal Kit | Bidirectional Seal with Anti-Extrusion Rings
SPGC Piston Seal Kit | Bidirectional Seal with Anti-Extrusion Rings
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Plumbing & HVAC O-Ring Kits012 HITACHI | Assortments for Water, Refrigerant & Gas Connections
Mini O-Ring Kits-011 SUMITOM | Compact Assortments for Electronics, RC Models & Small Appliances
Mini O-Ring Kits-011 SUMITOM | Compact Assortments for Electronics, RC Models & Small Appliances
Plumbing & HVAC O-Ring Kits012 HITACHI | Assortments for Water, Refrigerant & Gas Connections
Plumbing & HVAC O-Ring Kits012 HITACHI | Assortments for Water, Refrigerant & Gas Connections
Mini O-Ring Kits-011 SUMITOM | Compact Assortments for Electronics, RC Models & Small Appliances
Mini O-Ring Kits-011 SUMITOM | Compact Assortments for Electronics, RC Models & Small Appliances
FKM O-Ring Kits | High-Temp & Chemical Resistant Seal Assortments
FKM O-Ring Kits | High-Temp & Chemical Resistant Seal Assortments
Buna-N (Nitrile) O-Ring Kits-008 KOMATSU | Oil Resistant Seal Assortments for General Purpose Use
Buna-N (Nitrile) O-Ring Kits-008 KOMATSU | Oil Resistant Seal Assortments for General Purpose Use
Metric O-Ring Kits-007 CAT-A | Precision Sized Assortments for European & Asian Machinery
Metric O-Ring Kits-007 CAT-A | Precision Sized Assortments for European & Asian Machinery
AS568 Standard O-Ring Kits-006 CAT-GM | SAE Dash Size Assortments for Hydraulics & Pneumatics
AS568 Standard O-Ring Kits-006 CAT-GM | SAE Dash Size Assortments for Hydraulics & Pneumatics
O-Ring Kits-005 CAT-Joint | Complete Assortments for Industrial Repair & Maintenance
O-Ring Kits-005 CAT-Joint | Complete Assortments for Industrial Repair & Maintenance
Nitrile & Viton O-Ring Kits CAT 4C8253 | Chemical & Temperature Resistant Seal Assortments.
Nitrile & Viton O-Ring Kits CAT 4C8253 | Chemical & Temperature Resistant Seal Assortments.
O-Ring Kits CAT 4C4782 | Assorted Seal Kits for Repair, Maintenance & DIY Projects
O-Ring Kits CAT 4C4782 | Assorted Seal Kits for Repair, Maintenance & DIY Projects
Tube-801 | Industrial & DIY Tubing for Plumbing, Pneumatics, Hydraulics & Protection
Tube-801 | Industrial & DIY Tubing for Plumbing, Pneumatics, Hydraulics & Protection
Tubes-T01 | Flexible & Rigid Pipe for Fluid, Air & Electrical Applications
Tubes-T01 | Flexible & Rigid Pipe for Fluid, Air & Electrical Applications
GSF Piston Seals for Straight Cylinders | Bidirectional Seals for Ram & Plunger Cylinders
GSF Piston Seals for Straight Cylinders | Bidirectional Seals for Ram & Plunger CylindersStay Updated with Industry Insights
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