Piston Rod Seal Manufacturer - Polypac

Piston Rod Seal Manufacturer — Trusted Hydraulic Sealing Solutions by Polypac

Polypac is a professional piston rod seal manufacturer specializing in hydraulic seals, oil seals, and custom sealing systems for demanding environments. Combining decades of material science expertise with modern production, we design piston rod seals that ensure low friction, long service life, and reliable performance across temperature extremes and contaminated conditions.

Expertise & Materials

As a scientific and technical seal manufacturer, Polypac produces seals in advanced filled PTFE (bronze, carbon, graphite, MoS₂, glass) and elastomers including NBR, FKM, silicone, EPDM, and FFKM. Our material development capabilities enable precision piston rod seals optimized for wear resistance, chemical compatibility, and dynamic sealing efficiency.

Custom Solutions for Special Working Conditions

Polypac excels as a custom piston rod seal manufacturer, delivering tailored geometries, coatings, and compound formulations for high-pressure, high-speed, cryogenic, or abrasive environments. We collaborate with clients to adapt seals for specific rod finishes, clearances, and media to maximize uptime and reduce maintenance costs.

Production Capacity & Quality Assurance

Our custom rubber ring and O-ring factory spans more than 10,000 m² with 8,000 m² of dedicated production space and industry-leading testing equipment. Founded in 2008, Polypac maintains rigorous quality control, traceability, and long-term R&D cooperation with top universities and research institutions to meet OEM specifications and international standards.

Applications & Industry Coverage

Polypac’s piston rod seals serve hydraulic cylinders in construction, mobile equipment, agricultural machinery, industrial presses, and marine systems. Whether replacing OEM seals or developing new sealing systems, our solutions improve efficiency, reduce leakage, and extend service intervals.

Why Choose Polypac

Choose Polypac as your piston rod seal manufacturer for proven material expertise, large-scale manufacturing, and bespoke engineering support. Contact us for prototypes, full-scale production, and application testing — we deliver sealing performance you can trust.

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FAQ:
Why did my O-ring fail prematurely?

Common causes of O-ring failure include: Chemical Incompatibility: Swelling, softening, or cracking due to fluid exposure. Improper Sizing: Using an incorrect size leads to over-compression or inadequate sealing force. Abrasion: Wear and tear from rough surface finishes or contaminated fluid. Extrusion: The seal is forced into the gap between metal parts under high pressure. Installation Damage: Nicks, cuts, or twists during assembly.

What is the difference between NBR and FKM materials?

NBR (Nitrile/Buna-N): A general-purpose, cost-effective material with excellent resistance to petroleum-based oils and fuels. It has a standard temperature range of -30°C to +100°C (-22°F to +212°F). FKM (Fluoroelastomer/Viton®): A premium material with excellent resistance to high temperatures (up to 200°C+), chemicals, and oils. It is used in more severe environments but is more expensive than NBR.

Can I reuse a seal?

We strongly recommend never reusing seals. Once compressed and used, a seal takes a "set" and its elastic properties are degraded. Reusing it almost always results in a leak. Always install a new seal during any maintenance or repair.

How important is surface finish on the metal parts that contact the seal?

Extremely important. A rough surface will abrade and wear out the seal quickly, causing leaks. A finish that is too smooth can prevent a lubricating film from forming. A typical recommended surface finish for dynamic applications is 0.2 to 0.8 μm (8-32 μin) Ra.

When should I use a spring-energized seal instead of a standard elastomeric seal?

Consider a spring-energized seal (e.g., GSF, SPN types) for demanding applications involving: Extreme Temperatures (below -30°C or above +200°C) Aggressive Chemicals that elastomers can't handle Very Low Leakage or "Zero Leakage" requirements Poor Lubricity or dry running conditions The internal spring maintains constant sealing force, compensating for wear and system variables.

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