Replacement Piston Seals — Polypac Precision & Durability

Replacement Piston Seals — Polypac Precision & Durability

Why Choose Polypac Replacement Piston Seals?

Polypac is a scientific and technical hydraulic seal manufacturer and oil seal supplier with a proven track record delivering high-performance replacement piston seals. Founded in 2008, our commitment to innovation and quality ensures you receive seals engineered for longevity, low friction, and reliable sealing under pressure. Whether you need off-the-shelf sizes or tailored designs, Polypac combines industry expertise with commercial value to reduce downtime and total lifecycle costs.

Advanced Materials & Custom Compounds

We manufacture replacement piston seals using advanced materials, including bronze-, carbon-, graphite-, MoS2- and glass-filled PTFE, plus a broad elastomer portfolio—NBR, FKM, silicone, EPDM and FFKM. These options let us optimize hardness, chemical resistance, temperature tolerance and wear characteristics for each application. Our material development capabilities mean custom compounds are available for special media and extreme environments.

Precision Manufacturing & Rigorous Testing

Polypac’s custom rubber ring and O-ring factory spans over 10,000 square meters with 8,000 square meters of production space, and houses industry-leading production and testing equipment. Every batch of replacement piston seals undergoes dimensional inspection, hardness checks, and performance testing to ensure consistent sealing performance. Our close collaboration with universities and research institutions supports continuous improvement and compliance with global standards.

Designed for Harsh Conditions & Wide Applications

Our replacement piston seals are engineered for hydraulic cylinders, mobile equipment, industrial presses, marine actuators and other systems operating under high pressure, abrasive media, fluctuating temperatures and aggressive chemicals. With tailored sealing profiles and material selections, Polypac seals maintain sealing integrity, minimize leakage and extend component life even in the most demanding service conditions.

Customization, Support & Fast Delivery

Polypac specializes in custom sealing solutions: from prototype tooling to full-scale production runs. Technical support is available for material selection, dimensional drawings and installation guidance. As one of China’s largest seal manufacturers, we provide competitive lead times, reliable quality control and global logistics to ensure your replacement piston seals arrive on time and perform as specified.

replacement piston seals Display

FAQ:
How do I choose the right material for my sealing application?

Material selection depends on four key factors: Media: What fluid or gas will the seal contact? (e.g., petroleum oil, water, chemicals, steam) Temperature: What is the minimum and maximum operating temperature? Pressure: What is the system's operating pressure? Are there pressure spikes? Application: Is it a static, dynamic, or rotary seal? Example: NBR (Buna-N) is excellent for standard hydraulic oil, while FKM (Viton®) is needed for high temperatures or aggressive chemicals.

Can I reuse a seal?

We strongly recommend never reusing seals. Once compressed and used, a seal takes a "set" and its elastic properties are degraded. Reusing it almost always results in a leak. Always install a new seal during any maintenance or repair.

How can I prevent seal damage during installation?

Use Tools: Always use dedicated installation tools (e.g., picks, cones, guides). Lubricate: Always lubricate the seal and the contact surface. Protect Sharp Edges: Cover sharp threads and edges with tape or use an installation sleeve. Check the Groove: Ensure the installation groove is clean, deburred, and undamaged.

Why did my O-ring fail prematurely?

Common causes of O-ring failure include: Chemical Incompatibility: Swelling, softening, or cracking due to fluid exposure. Improper Sizing: Using an incorrect size leads to over-compression or inadequate sealing force. Abrasion: Wear and tear from rough surface finishes or contaminated fluid. Extrusion: The seal is forced into the gap between metal parts under high pressure. Installation Damage: Nicks, cuts, or twists during assembly.

Related Blog

What are common inspection and maintenance tips for shaft seals?

This guide provides essential information on rotating shaft seals, including their applications, common failure causes, inspection and maintenance tips, and how to select the right seal material. It also highlights Polypac's advantages in seal manufacturing.
What are common inspection and maintenance tips for shaft seals?

FKM: The Complete Guide to High-Temperature & Chemical-Resistant Sealing | Polypac

Discover Polypac’s comprehensive guide to FKM seals, designed for high temperature and chemical resistant applications. Learn how FKM provides durable, reliable sealing solutions to enhance performance and safety in demanding industrial environments.
FKM: The Complete Guide to High-Temperature & Chemical-Resistant Sealing | Polypac

How to install a rotating shaft seal step-by-step?

This guide provides essential information on rotating shaft seals, including installation steps, maintenance tips, and common troubleshooting techniques, tailored for professionals in the seal manufacturing industry.
How to install a rotating shaft seal step-by-step?

The Ultimate Guide to Rod Seals: Types, Selection, Failures, & Future Trends in 2026

A comprehensive guide for engineers and maintenance professionals on rod seals. Covers types, material selection, failure analysis, installation best practices according to ISO standards, and future industry trends.

The Ultimate Guide to Rod Seals: Types, Selection, Failures, & Future Trends in 2026
Related Products

Nitrile & Viton O-Ring Kits CAT 4C8253 | Chemical & Temperature Resistant Seal Assortments.

Read More
Nitrile & Viton O-Ring Kits CAT 4C8253 | Chemical & Temperature Resistant Seal Assortments.

O-Ring Kits CAT 4C4782 | Assorted Seal Kits for Repair, Maintenance & DIY Projects

O-Ring Kits CAT 4C4782 | Assorted Seal Kits for Repair, Maintenance & DIY Projects

Tube-801 | Industrial & DIY Tubing for Plumbing, Pneumatics, Hydraulics & Protection

Tube-801 | Industrial & DIY Tubing for Plumbing, Pneumatics, Hydraulics & Protection

Tubes-T01 | Flexible & Rigid Pipe for Fluid, Air & Electrical Applications

Tubes-T01 | Flexible & Rigid Pipe for Fluid, Air & Electrical Applications

GSF Piston Seals for Straight Cylinders | Bidirectional Seals for Ram & Plunger Cylinders

GSF Piston Seals for Straight Cylinders | Bidirectional Seals for Ram & Plunger Cylinders

GSF-L06 Piston Seal | Compact Bidirectional PTFE Seal for Hydraulic Cylinders

GSF-L06 Piston Seal | Compact Bidirectional PTFE Seal for Hydraulic Cylinders

GSF-DC12 Piston Seal | Bidirectional PTFE Seal for Specific OEM Applications

GSF-DC12 Piston Seal | Bidirectional PTFE Seal for Specific OEM Applications
Top Selling Products

Nitrile & Viton O-Ring Kits CAT 4C8253 | Chemical & Temperature Resistant Seal Assortments.

Nitrile & Viton O-Ring Kits CAT 4C8253 | Chemical & Temperature Resistant Seal Assortments.

O-Ring Kits CAT 4C4782 | Assorted Seal Kits for Repair, Maintenance & DIY Projects

O-Ring Kits CAT 4C4782 | Assorted Seal Kits for Repair, Maintenance & DIY Projects

Tube-801 | Industrial & DIY Tubing for Plumbing, Pneumatics, Hydraulics & Protection

Tube-801 | Industrial & DIY Tubing for Plumbing, Pneumatics, Hydraulics & Protection

Tubes-T01 | Flexible & Rigid Pipe for Fluid, Air & Electrical Applications

Tubes-T01 | Flexible & Rigid Pipe for Fluid, Air & Electrical Applications

GSF Piston Seals for Straight Cylinders | Bidirectional Seals for Ram & Plunger Cylinders

GSF Piston Seals for Straight Cylinders | Bidirectional Seals for Ram & Plunger Cylinders

GSF-L06 Piston Seal | Compact Bidirectional PTFE Seal for Hydraulic Cylinders

GSF-L06 Piston Seal | Compact Bidirectional PTFE Seal for Hydraulic Cylinders

GSF-DC12 Piston Seal | Bidirectional PTFE Seal for Specific OEM Applications

GSF-DC12 Piston Seal | Bidirectional PTFE Seal for Specific OEM Applications

GSF-801 Piston Seal | Bidirectional PTFE Seal for Hydraulic Cylinders

GSF-801 Piston Seal | Bidirectional PTFE Seal for Hydraulic Cylinders

GST-PHE02 Piston Seal | Complete Bidirectional Seal System with Backup Rings

GST-PHE02 Piston Seal | Complete Bidirectional Seal System with Backup Rings

Copper Powder Filled PTFE BRT | Enhanced Conductivity & Wear Resistant Seals

Copper Powder Filled PTFE BRT | Enhanced Conductivity & Wear Resistant Seals

GST-PHE01 Guiding Elements | Specialized Bidirectional Seal for Hydraulic Equipment

GST-PHE01 Guiding Elements | Specialized Bidirectional Seal for Hydraulic Equipment

GST-P10 Guiding Elements | Complete Bidirectional Seal System with Backup Rings

GST-P10 Guiding Elements | Complete Bidirectional Seal System with Backup Rings
Related Search
Food-grade O-rings FDA silicone
Food-grade O-rings FDA silicone
High Pressure Rod Seal
High Pressure Rod Seal
piston seals manufacturer​
piston seals manufacturer​
U-Cup Seal
U-Cup Seal
Wiper Seal
Wiper Seal
With Anti-Extrusion Rings
With Anti-Extrusion Rings
Compact Piston Seal
Compact Piston Seal
PTFE piston seal
PTFE piston seal
rod seal custom sizes
rod seal custom sizes
BRT Style PTFE Seal
BRT Style PTFE Seal

Stay Updated with Industry Insights

Subscribe to our articles and receive the latest news, expert guidance, and technical updates directly in your E-mail.

Please enter your name not exceed 100 characters
The email format is not correct or exceed 100 characters, Please reenter!
Please enter a valid phone number!
Please enter your field_1188 not exceed 150 characters
Please enter your content not exceed 3000 characters

Rest assured that your privacy is important to us, and all information provided will be handled with the utmost confidentiality.

Contact customer service
×
Please enter your name not exceed 100 characters
The email format is not correct or exceed 100 characters, Please reenter!
Please enter a valid phone number!
Please enter your field_1188 not exceed 150 characters
Please enter your content not exceed 3000 characters

Request Your Custom Sealing Solution

Fill in your requirements and our team will provide a tailored solution with a quick response.

Your privacy matters to us. We handle your data securely, in compliance with international quality and safety certifications.

With over 10 years of sealing expertise, we are ready to provide you with reliable solutions.

×

Request Your Custom Sealing Solution

Fill in your requirements and our team will provide a tailored solution with a quick response.

Please enter your name not exceed 100 characters
The email format is not correct or exceed 100 characters, Please reenter!
Please enter a valid phone number!
Please enter your field_1188 not exceed 150 characters
Please enter your content not exceed 3000 characters

Your privacy matters to us. We handle your data securely, in compliance with international quality and safety certifications.

With over 10 years of sealing expertise, we are ready to provide you with reliable solutions.

×
Please enter your name not exceed 100 characters
The email format is not correct or exceed 100 characters, Please reenter!
Please enter a valid phone number!
Please enter your field_1188 not exceed 150 characters
Please enter your content not exceed 3000 characters

How Can We Help You?

Whether you need product details, technical support, or a custom solution, we’re here to assist.

Your privacy matters to us. We handle your data securely, in compliance with international quality and safety certifications.

With over 10 years of sealing expertise, we are ready to provide you with reliable solutions.

×

How Can We Help You?

Whether you need product details, technical support, or a custom solution, we’re here to assist.

Please enter your name not exceed 100 characters
The email format is not correct or exceed 100 characters, Please reenter!
Please enter a valid phone number!
Please enter your field_1188 not exceed 150 characters
Please enter your content not exceed 3000 characters

Your privacy matters to us. We handle your data securely, in compliance with international quality and safety certifications.

With over 10 years of sealing expertise, we are ready to provide you with reliable solutions.

×

📩 Looking for sealing solutions?

Start a chat and get quick answers.

Have questions about our products or services? Let’s chat and find the best solution for you.

Please enter your name not exceed 100 characters
The email format is not correct or exceed 100 characters, Please reenter!
Please enter a valid phone number!
Please enter your field_1188 not exceed 150 characters
Please enter your content not exceed 3000 characters

Your privacy matters to us. We handle your data securely, in compliance with international quality and safety certifications.

With over 10 years of sealing expertise, we are ready to provide you with reliable solutions.