Rod Seal Replacement Solutions | Polypac

Rod Seal Replacement Solutions by Polypac

Polypac provides reliable rod seal replacement components designed to restore cylinder performance and prevent costly leaks. Leveraging our deep seal manufacturing expertise and decades of material science, we deliver ready-fit seals that reduce downtime, improve efficiency, and meet OEM tolerances across mobile hydraulics, industrial presses, and special working conditions.

Precision Manufacturing & Materials

Founded in 2008, Polypac started with filled PTFE technology and now produces an extensive range of sealing materials—including bronze-, carbon-, graphite-, glass- and MoS²-filled PTFE—plus elastomers such as NBR, FKM, silicone, EPDM and FFKM. Our 10,000+ m² custom rubber ring and O-ring factory and advanced production equipment ensure each rod seal replacement meets strict dimensional and compound specifications.

Performance in Extreme Conditions

When rod seal replacement is critical in high-temperature, high-speed, or chemically aggressive environments, our engineered compounds and profiles maintain sealing integrity. Polypac combines laboratory-grade testing with field-proven designs to resist wear, extrusion and thermal degradation while ensuring stable pressure retention and low friction for longer service life.

Custom Sizes, Quick Turnaround

We specialize in customized rod seal replacement solutions for uncommon shaft sizes, special materials, or unique installation constraints. With in-house tooling and close collaboration with universities and research partners, Polypac offers prototyping, small-batch runs and scalable production—ideal for maintenance teams and OEMs needing fast, precision replacements.

Quality Assurance & Compliance

Every rod seal replacement is validated through comprehensive testing—dimensional inspection, material verification and performance trials. Our manufacturing processes adhere to rigorous quality standards, backed by long-term research collaborations to continuously improve sealing technology and reliability.

Why Choose Polypac

Choose Polypac for rod seal replacement when you require technical depth, material variety and dependable delivery. As a leading hydraulic seal manufacturer and oil seal supplier, we pair scientific expertise with practical service—helping you reduce leakage, extend equipment life and optimize maintenance budgets. Contact Polypac for a consultation or custom quote today.

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FAQ:
What is the purpose of the metal spring in a rotary shaft seal?

The garter spring in a shaft seal (e.g., FSKR, SPGO types) provides a constant radial force on the sealing lip. This ensures consistent contact with the rotating shaft, compensating for minor wear, eccentricity, and vibration to prevent lubricant leakage.

How can I prevent seal damage during installation?

Use Tools: Always use dedicated installation tools (e.g., picks, cones, guides). Lubricate: Always lubricate the seal and the contact surface. Protect Sharp Edges: Cover sharp threads and edges with tape or use an installation sleeve. Check the Groove: Ensure the installation groove is clean, deburred, and undamaged.

How do I choose the right material for my sealing application?

Material selection depends on four key factors: Media: What fluid or gas will the seal contact? (e.g., petroleum oil, water, chemicals, steam) Temperature: What is the minimum and maximum operating temperature? Pressure: What is the system's operating pressure? Are there pressure spikes? Application: Is it a static, dynamic, or rotary seal? Example: NBR (Buna-N) is excellent for standard hydraulic oil, while FKM (Viton®) is needed for high temperatures or aggressive chemicals.

What is the difference between a static seal and a dynamic seal?

A Static Seal is used between two surfaces that do not move relative to each other (e.g., pipe flanges, end caps). O-rings and gaskets are common static seals. A Dynamic Seal is used between surfaces that do move (e.g., piston and cylinder, rotating shaft). Rod seals, piston seals, and rotary shaft seals are designed for this purpose.

How important is surface finish on the metal parts that contact the seal?

Extremely important. A rough surface will abrade and wear out the seal quickly, causing leaks. A finish that is too smooth can prevent a lubricating film from forming. A typical recommended surface finish for dynamic applications is 0.2 to 0.8 μm (8-32 μin) Ra.

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