Urethane Piston Seal - Polypac Polyurethane Hydraulic Seals

Urethane Piston Seal by Polypac — Durable Polyurethane Solutions

Features & Benefits

Polypac's Urethane Piston Seal offers exceptional wear resistance, high tear strength, and superior rebound for long service life in demanding hydraulic systems. The Urethane Piston Seal minimizes extrusion and heat buildup while ensuring consistent dynamic sealing and low friction across a wide temperature range.

Materials & Performance

Made from engineered polyurethane formulations, our Urethane Piston Seal balances hardness and elasticity to resist abrasion, cutting, and hydrolysis. We optimize polymer blends for specific pressures, speeds, and media—ensuring reliable performance in oil, water-glycol, and specialty fluids.

Common Applications

Ideal for hydraulic cylinders in construction, mobile equipment, industrial presses, and material handling, the Urethane Piston Seal performs well in high-cycle, high-load environments. Its combination of resilience and dimensional stability makes it a go-to choice for heavy-duty piston sealing.

Customization & Sizes

Polypac provides custom grooves, lip geometries, and integrated backup rings for tailored sealing solutions. Our factory supports large-volume production and small-batch prototyping—producing metric and imperial sizes, custom cross-sections, and assembly-ready components.

Manufacturing Expertise

Founded in 2008, Polypac has evolved from PTFE-filled seals to a full portfolio that includes O-rings (NBR, FKM, silicone, EPDM, FFKM) and bespoke polyurethane components. Our 10,000+ m² facility and advanced production equipment ensure consistent quality and fast lead times for Urethane Piston Seal orders.

Quality Assurance & Testing

We perform dimensional inspection, hardness profiling, tear testing, and simulated service life trials. Collaboration with universities and research institutes reinforces our materials development and process controls to meet strict hydraulic standards.

Why Choose Polypac

Polypac combines decades of sealing expertise with advanced materials science to deliver reliable Urethane Piston Seal solutions. From concept to production, our technical team supports product selection, testing, and on-site troubleshooting to reduce downtime and extend equipment life.

Ordering & Support

Contact Polypac for technical datasheets, 3D drawings, and sample runs. We offer competitive pricing, global shipping, and responsive technical support to help you specify the optimal Urethane Piston Seal for your system.

Urethane Piston Seal Display

FAQ:
What is the difference between a static seal and a dynamic seal?

A Static Seal is used between two surfaces that do not move relative to each other (e.g., pipe flanges, end caps). O-rings and gaskets are common static seals. A Dynamic Seal is used between surfaces that do move (e.g., piston and cylinder, rotating shaft). Rod seals, piston seals, and rotary shaft seals are designed for this purpose.

Why did my O-ring fail prematurely?

Common causes of O-ring failure include: Chemical Incompatibility: Swelling, softening, or cracking due to fluid exposure. Improper Sizing: Using an incorrect size leads to over-compression or inadequate sealing force. Abrasion: Wear and tear from rough surface finishes or contaminated fluid. Extrusion: The seal is forced into the gap between metal parts under high pressure. Installation Damage: Nicks, cuts, or twists during assembly.

How important is surface finish on the metal parts that contact the seal?

Extremely important. A rough surface will abrade and wear out the seal quickly, causing leaks. A finish that is too smooth can prevent a lubricating film from forming. A typical recommended surface finish for dynamic applications is 0.2 to 0.8 μm (8-32 μin) Ra.

What does "AS568" mean?

AS568 is the Aerospace Standard that defines the dimensions for over 360 standard O-ring sizes. It is the most widely accepted sizing system in North America and globally. An AS568 number (e.g., AS568-214) specifies a precise inside diameter and cross-section.

What is the purpose of the metal spring in a rotary shaft seal?

The garter spring in a shaft seal (e.g., FSKR, SPGO types) provides a constant radial force on the sealing lip. This ensures consistent contact with the rotating shaft, compensating for minor wear, eccentricity, and vibration to prevent lubricant leakage.

Related Blog

How do PTFE oil seals improve industrial equipment uptime?

Explore the benefits of PTFE oil seals in industrial applications, including their chemical resistance, high-temperature stability, low friction, and impact on equipment uptime.
How do PTFE oil seals improve industrial equipment uptime?

O-Ring Kits: The Essential Tool for Efficient Maintenance & Repair | Polypac

Discover Polypac’s O-Ring Kits, essential seal kits designed for efficient maintenance and repair. Our high-quality O-Ring kits ensure reliable sealing solutions, minimizing downtime and boosting equipment performance. Trust Polypac for durable, ready-to-use seal kits tailored to your needs.
O-Ring Kits: The Essential Tool for Efficient Maintenance & Repair | Polypac

What are common inspection and maintenance tips for shaft seals?

This guide provides essential information on rotating shaft seals, including their applications, common failure causes, inspection and maintenance tips, and how to select the right seal material. It also highlights Polypac's advantages in seal manufacturing.
What are common inspection and maintenance tips for shaft seals?

FKM: The Complete Guide to High-Temperature & Chemical-Resistant Sealing | Polypac

Discover Polypac’s comprehensive guide to FKM seals, designed for high temperature and chemical resistant applications. Learn how FKM provides durable, reliable sealing solutions to enhance performance and safety in demanding industrial environments.
FKM: The Complete Guide to High-Temperature & Chemical-Resistant Sealing | Polypac
Related Products

DPT Piston Seal Kit | Bidirectional Seal with Anti-Extrusion Rings

Read More
DPT Piston Seal Kit | Bidirectional Seal with Anti-Extrusion Rings

URD Series U-Cup Seal | High-Pressure & Anti-Extrusion Rod Seal

URD Series U-Cup Seal | High-Pressure & Anti-Extrusion Rod Seal

AS568 Standard O-Ring Kits-006 CAT-GM | SAE Dash Size Assortments for Hydraulics & Pneumatics

AS568 Standard O-Ring Kits-006 CAT-GM | SAE Dash Size Assortments for Hydraulics & Pneumatics

O-Ring Kits-005 CAT-Joint | Complete Assortments for Industrial Repair & Maintenance

O-Ring Kits-005 CAT-Joint | Complete Assortments for Industrial Repair & Maintenance

Nitrile & Viton O-Ring Kits CAT 4C8253 | Chemical & Temperature Resistant Seal Assortments.

Nitrile & Viton O-Ring Kits CAT 4C8253 | Chemical & Temperature Resistant Seal Assortments.

O-Ring Kits CAT 4C4782 | Assorted Seal Kits for Repair, Maintenance & DIY Projects

O-Ring Kits CAT 4C4782 | Assorted Seal Kits for Repair, Maintenance & DIY Projects

Tube-801 | Industrial & DIY Tubing for Plumbing, Pneumatics, Hydraulics & Protection

Tube-801 | Industrial & DIY Tubing for Plumbing, Pneumatics, Hydraulics & Protection
Top Selling Products

AS568 Standard O-Ring Kits-006 CAT-GM | SAE Dash Size Assortments for Hydraulics & Pneumatics

AS568 Standard O-Ring Kits-006 CAT-GM | SAE Dash Size Assortments for Hydraulics & Pneumatics

O-Ring Kits-005 CAT-Joint | Complete Assortments for Industrial Repair & Maintenance

O-Ring Kits-005 CAT-Joint | Complete Assortments for Industrial Repair & Maintenance

Nitrile & Viton O-Ring Kits CAT 4C8253 | Chemical & Temperature Resistant Seal Assortments.

Nitrile & Viton O-Ring Kits CAT 4C8253 | Chemical & Temperature Resistant Seal Assortments.

O-Ring Kits CAT 4C4782 | Assorted Seal Kits for Repair, Maintenance & DIY Projects

O-Ring Kits CAT 4C4782 | Assorted Seal Kits for Repair, Maintenance & DIY Projects

Tube-801 | Industrial & DIY Tubing for Plumbing, Pneumatics, Hydraulics & Protection

Tube-801 | Industrial & DIY Tubing for Plumbing, Pneumatics, Hydraulics & Protection

Tubes-T01 | Flexible & Rigid Pipe for Fluid, Air & Electrical Applications

Tubes-T01 | Flexible & Rigid Pipe for Fluid, Air & Electrical Applications

GSF Piston Seals for Straight Cylinders | Bidirectional Seals for Ram & Plunger Cylinders

GSF Piston Seals for Straight Cylinders | Bidirectional Seals for Ram & Plunger Cylinders

GSF-L06 Piston Seal | Compact Bidirectional PTFE Seal for Hydraulic Cylinders

GSF-L06 Piston Seal | Compact Bidirectional PTFE Seal for Hydraulic Cylinders

GSF-DC12 Piston Seal | Bidirectional PTFE Seal for Specific OEM Applications

GSF-DC12 Piston Seal | Bidirectional PTFE Seal for Specific OEM Applications

GSF-801 Piston Seal | Bidirectional PTFE Seal for Hydraulic Cylinders

GSF-801 Piston Seal | Bidirectional PTFE Seal for Hydraulic Cylinders

GST-PHE02 Piston Seal | Complete Bidirectional Seal System with Backup Rings

GST-PHE02 Piston Seal | Complete Bidirectional Seal System with Backup Rings

Copper Powder Filled PTFE BRT | Enhanced Conductivity & Wear Resistant Seals

Copper Powder Filled PTFE BRT | Enhanced Conductivity & Wear Resistant Seals
Related Search
PTFE Coated O-Rings
PTFE Coated O-Rings
Heavy Duty Step Seal
Heavy Duty Step Seal
Zero Leakage Hydraulic Seal
Zero Leakage Hydraulic Seal
Wear Resistant Seals
Wear Resistant Seals
Industrial Cylinder Seal
Industrial Cylinder Seal
Cylinder Seal Kit Component
Cylinder Seal Kit Component
Tubes
Tubes
Diaphragms
Diaphragms
rotary shaft seal​
rotary shaft seal​
Low Friction Step Seal
Low Friction Step Seal

Stay Updated with Industry Insights

Subscribe to our articles and receive the latest news, expert guidance, and technical updates directly in your E-mail.

Please enter your name not exceed 100 characters
The email format is not correct or exceed 100 characters, Please reenter!
Please enter a valid phone number!
Please enter your field_1188 not exceed 150 characters
Please enter your content not exceed 3000 characters

Rest assured that your privacy is important to us, and all information provided will be handled with the utmost confidentiality.

Contact customer service
×
Please enter your name not exceed 100 characters
The email format is not correct or exceed 100 characters, Please reenter!
Please enter a valid phone number!
Please enter your field_1188 not exceed 150 characters
Please enter your content not exceed 3000 characters

Request Your Custom Sealing Solution

Fill in your requirements and our team will provide a tailored solution with a quick response.

Your privacy matters to us. We handle your data securely, in compliance with international quality and safety certifications.

With over 10 years of sealing expertise, we are ready to provide you with reliable solutions.

×

Request Your Custom Sealing Solution

Fill in your requirements and our team will provide a tailored solution with a quick response.

Please enter your name not exceed 100 characters
The email format is not correct or exceed 100 characters, Please reenter!
Please enter a valid phone number!
Please enter your field_1188 not exceed 150 characters
Please enter your content not exceed 3000 characters

Your privacy matters to us. We handle your data securely, in compliance with international quality and safety certifications.

With over 10 years of sealing expertise, we are ready to provide you with reliable solutions.

×
Please enter your name not exceed 100 characters
The email format is not correct or exceed 100 characters, Please reenter!
Please enter a valid phone number!
Please enter your field_1188 not exceed 150 characters
Please enter your content not exceed 3000 characters

How Can We Help You?

Whether you need product details, technical support, or a custom solution, we’re here to assist.

Your privacy matters to us. We handle your data securely, in compliance with international quality and safety certifications.

With over 10 years of sealing expertise, we are ready to provide you with reliable solutions.

×

How Can We Help You?

Whether you need product details, technical support, or a custom solution, we’re here to assist.

Please enter your name not exceed 100 characters
The email format is not correct or exceed 100 characters, Please reenter!
Please enter a valid phone number!
Please enter your field_1188 not exceed 150 characters
Please enter your content not exceed 3000 characters

Your privacy matters to us. We handle your data securely, in compliance with international quality and safety certifications.

With over 10 years of sealing expertise, we are ready to provide you with reliable solutions.

×

📩 Looking for sealing solutions?

Start a chat and get quick answers.

Have questions about our products or services? Let’s chat and find the best solution for you.

Please enter your name not exceed 100 characters
The email format is not correct or exceed 100 characters, Please reenter!
Please enter a valid phone number!
Please enter your field_1188 not exceed 150 characters
Please enter your content not exceed 3000 characters

Your privacy matters to us. We handle your data securely, in compliance with international quality and safety certifications.

With over 10 years of sealing expertise, we are ready to provide you with reliable solutions.