Wear Resistant U-Cup Seals — Polypac High-Performance Hydraulic Seals

Wear Resistant U-Cup

Wear Resistant U-Cup Seals — Polypac High-Performance Solutions

Product Overview

Polypac Wear Resistant U-Cup seals are engineered to provide reliable, low-friction sealing in dynamic hydraulic and pneumatic applications. Designed with a U-shaped lip profile that improves fluid retention and compensates for rod eccentricity, these U-Cup seals minimize extrusion and maintain consistent contact pressure. Ideal for both single-acting and double-acting systems, Wear Resistant U-Cup seals combine precision molding with advanced compound formulations to deliver exceptional durability and reliable performance under fluctuating pressures.

Materials & Performance

Our Wear Resistant U-Cup seals are available in a range of engineered materials, including filled PTFE variants (bronze, carbon, graphite, MoS₂, glass) and elastomers such as NBR, FKM, EPDM, silicone, and high-purity FFKM. Material selection optimizes wear resistance, low friction, chemical compatibility, and temperature tolerance. Polypac’s proprietary blends reduce lip wear and stick-slip, improving cycle life and maintaining sealing integrity in abrasive, high-speed, and high-temperature environments.

Applications

Wear Resistant U-Cup seals from Polypac are widely used in heavy machinery, mobile hydraulics, industrial actuators, valves, and oil & gas equipment. Their robust design makes them suited for dusty, contaminated, or corrosive environments and for systems that demand long maintenance intervals. When application-specific requirements arise—such as high-frequency reciprocation or contaminant-laden fluids—our U-Cup seals can be tailored to meet those demands.

Customization & Quality Assurance

Polypac’s custom rubber ring and O-ring factory spans over 10,000 m² with advanced production and testing equipment to ensure consistent quality. We collaborate with universities and research institutions to develop bespoke Wear Resistant U-Cup designs and material formulations for special working conditions. Each seal undergoes rigorous dimensional, mechanical, and endurance testing to meet international performance standards.

Why Choose Polypac

Founded in 2008, Polypac is a scientific and technical seal manufacturer committed to innovation and customer-focused solutions. Choosing Polypac Wear Resistant U-Cup seals means longer service life, fewer downtime events, and optimized total cost of ownership backed by technical support and customization capabilities.

Wear Resistant U-Cup Display

FAQ:
What is the difference between a static seal and a dynamic seal?

A Static Seal is used between two surfaces that do not move relative to each other (e.g., pipe flanges, end caps). O-rings and gaskets are common static seals. A Dynamic Seal is used between surfaces that do move (e.g., piston and cylinder, rotating shaft). Rod seals, piston seals, and rotary shaft seals are designed for this purpose.

What is the difference between NBR and FKM materials?

NBR (Nitrile/Buna-N): A general-purpose, cost-effective material with excellent resistance to petroleum-based oils and fuels. It has a standard temperature range of -30°C to +100°C (-22°F to +212°F). FKM (Fluoroelastomer/Viton®): A premium material with excellent resistance to high temperatures (up to 200°C+), chemicals, and oils. It is used in more severe environments but is more expensive than NBR.

How can I prevent seal damage during installation?

Use Tools: Always use dedicated installation tools (e.g., picks, cones, guides). Lubricate: Always lubricate the seal and the contact surface. Protect Sharp Edges: Cover sharp threads and edges with tape or use an installation sleeve. Check the Groove: Ensure the installation groove is clean, deburred, and undamaged.

How important is surface finish on the metal parts that contact the seal?

Extremely important. A rough surface will abrade and wear out the seal quickly, causing leaks. A finish that is too smooth can prevent a lubricating film from forming. A typical recommended surface finish for dynamic applications is 0.2 to 0.8 μm (8-32 μin) Ra.

Why did my O-ring fail prematurely?

Common causes of O-ring failure include: Chemical Incompatibility: Swelling, softening, or cracking due to fluid exposure. Improper Sizing: Using an incorrect size leads to over-compression or inadequate sealing force. Abrasion: Wear and tear from rough surface finishes or contaminated fluid. Extrusion: The seal is forced into the gap between metal parts under high pressure. Installation Damage: Nicks, cuts, or twists during assembly.

Related Blog

Are PTFE seals better than elastomers for chemical resistance?

Explore the benefits, limitations, and applications of PTFE seals compared to elastomer seals, focusing on chemical resistance and performance in various industries.
Are PTFE seals better than elastomers for chemical resistance?

PTFE Oil Seals: The Definitive Guide to High-Performance Sealing for 2026

A comprehensive industry guide on PTFE oil seals, detailing their superior chemical resistance, temperature tolerance, and low-friction properties compared to traditional elastomers. Includes 2026 market trends, installation techniques, and maintenance tips.

PTFE Oil Seals: The Definitive Guide to High-Performance Sealing for 2026

Gaskets: The Ultimate Guide to Types, Materials, and Selection for Industrial Sealing

Discover Polypac’s guide to gaskets, covering types, materials, and selection tips for optimal industrial sealing. As a leading seal manufacturer, we provide expert insights to help you choose the perfect industrial gasket for reliable performance and durability.
Gaskets: The Ultimate Guide to Types, Materials, and Selection for Industrial Sealing

Oil Hub Seals: The Definitive Guide to Performance, Maintenance, and Future Innovations for 2026+

A comprehensive 2026 guide to oil hub seals, covering essential maintenance, failure diagnosis, material innovations, and the critical differences between hub and wheel bearing seals for optimal vehicle performance.

Oil Hub Seals: The Definitive Guide to Performance, Maintenance, and Future Innovations for 2026+
Related Products

UKH Piston Seal Kit | Single-Acting U-Cup with Anti-Extrusion Ring

Read More
UKH Piston Seal Kit | Single-Acting U-Cup with Anti-Extrusion Ring

Plumbing & HVAC O-Ring Kits012 HITACHI | Assortments for Water, Refrigerant & Gas Connections

Plumbing & HVAC O-Ring Kits012 HITACHI | Assortments for Water, Refrigerant & Gas Connections

Mini O-Ring Kits-011 SUMITOM | Compact Assortments for Electronics, RC Models & Small Appliances

Mini O-Ring Kits-011 SUMITOM | Compact Assortments for Electronics, RC Models & Small Appliances

FKM O-Ring Kits | High-Temp & Chemical Resistant Seal Assortments

FKM O-Ring Kits | High-Temp & Chemical Resistant Seal Assortments

Buna-N (Nitrile) O-Ring Kits-008 KOMATSU | Oil Resistant Seal Assortments for General Purpose Use

Buna-N (Nitrile) O-Ring Kits-008 KOMATSU | Oil Resistant Seal Assortments for General Purpose Use

Metric O-Ring Kits-007 CAT-A | Precision Sized Assortments for European & Asian Machinery

Metric O-Ring Kits-007 CAT-A | Precision Sized Assortments for European & Asian Machinery

AS568 Standard O-Ring Kits-006 CAT-GM | SAE Dash Size Assortments for Hydraulics & Pneumatics

AS568 Standard O-Ring Kits-006 CAT-GM | SAE Dash Size Assortments for Hydraulics & Pneumatics
Top Selling Products

Plumbing & HVAC O-Ring Kits012 HITACHI | Assortments for Water, Refrigerant & Gas Connections

Plumbing & HVAC O-Ring Kits012 HITACHI | Assortments for Water, Refrigerant & Gas Connections

Mini O-Ring Kits-011 SUMITOM | Compact Assortments for Electronics, RC Models & Small Appliances

Mini O-Ring Kits-011 SUMITOM | Compact Assortments for Electronics, RC Models & Small Appliances

FKM O-Ring Kits | High-Temp & Chemical Resistant Seal Assortments

FKM O-Ring Kits | High-Temp & Chemical Resistant Seal Assortments

Buna-N (Nitrile) O-Ring Kits-008 KOMATSU | Oil Resistant Seal Assortments for General Purpose Use

Buna-N (Nitrile) O-Ring Kits-008 KOMATSU | Oil Resistant Seal Assortments for General Purpose Use

Metric O-Ring Kits-007 CAT-A | Precision Sized Assortments for European & Asian Machinery

Metric O-Ring Kits-007 CAT-A | Precision Sized Assortments for European & Asian Machinery

AS568 Standard O-Ring Kits-006 CAT-GM | SAE Dash Size Assortments for Hydraulics & Pneumatics

AS568 Standard O-Ring Kits-006 CAT-GM | SAE Dash Size Assortments for Hydraulics & Pneumatics

O-Ring Kits-005 CAT-Joint | Complete Assortments for Industrial Repair & Maintenance

O-Ring Kits-005 CAT-Joint | Complete Assortments for Industrial Repair & Maintenance

Nitrile & Viton O-Ring Kits CAT 4C8253 | Chemical & Temperature Resistant Seal Assortments.

Nitrile & Viton O-Ring Kits CAT 4C8253 | Chemical & Temperature Resistant Seal Assortments.

O-Ring Kits CAT 4C4782 | Assorted Seal Kits for Repair, Maintenance & DIY Projects

O-Ring Kits CAT 4C4782 | Assorted Seal Kits for Repair, Maintenance & DIY Projects

Tube-801 | Industrial & DIY Tubing for Plumbing, Pneumatics, Hydraulics & Protection

Tube-801 | Industrial & DIY Tubing for Plumbing, Pneumatics, Hydraulics & Protection

Tubes-T01 | Flexible & Rigid Pipe for Fluid, Air & Electrical Applications

Tubes-T01 | Flexible & Rigid Pipe for Fluid, Air & Electrical Applications

GSF Piston Seals for Straight Cylinders | Bidirectional Seals for Ram & Plunger Cylinders

GSF Piston Seals for Straight Cylinders | Bidirectional Seals for Ram & Plunger Cylinders
Related Search
Industrial Piston Seals
Industrial Piston Seals
piston seals for hydraulic cylinders
piston seals for hydraulic cylinders
Double Acting Piston Seal
Double Acting Piston Seal
heavy duty hydraulic rod seals
heavy duty hydraulic rod seals
High pressure piston rod seal
High pressure piston rod seal
Elastomer Diaphragms
Elastomer Diaphragms
custom piston seals
custom piston seals
Spherical Lip Wiper
Spherical Lip Wiper
Nitrile O-Ring
Nitrile O-Ring
Chemical Resistant Piston Seal
Chemical Resistant Piston Seal

Stay Updated with Industry Insights

Subscribe to our articles and receive the latest news, expert guidance, and technical updates directly in your E-mail.

Please enter your name not exceed 100 characters
The email format is not correct or exceed 100 characters, Please reenter!
Please enter a valid phone number!
Please enter your field_1188 not exceed 150 characters
Please enter your content not exceed 3000 characters

Rest assured that your privacy is important to us, and all information provided will be handled with the utmost confidentiality.

Contact customer service
×
Please enter your name not exceed 100 characters
The email format is not correct or exceed 100 characters, Please reenter!
Please enter a valid phone number!
Please enter your field_1188 not exceed 150 characters
Please enter your content not exceed 3000 characters

Request Your Custom Sealing Solution

Fill in your requirements and our team will provide a tailored solution with a quick response.

Your privacy matters to us. We handle your data securely, in compliance with international quality and safety certifications.

With over 10 years of sealing expertise, we are ready to provide you with reliable solutions.

×

Request Your Custom Sealing Solution

Fill in your requirements and our team will provide a tailored solution with a quick response.

Please enter your name not exceed 100 characters
The email format is not correct or exceed 100 characters, Please reenter!
Please enter a valid phone number!
Please enter your field_1188 not exceed 150 characters
Please enter your content not exceed 3000 characters

Your privacy matters to us. We handle your data securely, in compliance with international quality and safety certifications.

With over 10 years of sealing expertise, we are ready to provide you with reliable solutions.

×
Please enter your name not exceed 100 characters
The email format is not correct or exceed 100 characters, Please reenter!
Please enter a valid phone number!
Please enter your field_1188 not exceed 150 characters
Please enter your content not exceed 3000 characters

How Can We Help You?

Whether you need product details, technical support, or a custom solution, we’re here to assist.

Your privacy matters to us. We handle your data securely, in compliance with international quality and safety certifications.

With over 10 years of sealing expertise, we are ready to provide you with reliable solutions.

×

How Can We Help You?

Whether you need product details, technical support, or a custom solution, we’re here to assist.

Please enter your name not exceed 100 characters
The email format is not correct or exceed 100 characters, Please reenter!
Please enter a valid phone number!
Please enter your field_1188 not exceed 150 characters
Please enter your content not exceed 3000 characters

Your privacy matters to us. We handle your data securely, in compliance with international quality and safety certifications.

With over 10 years of sealing expertise, we are ready to provide you with reliable solutions.

×

📩 Looking for sealing solutions?

Start a chat and get quick answers.

Have questions about our products or services? Let’s chat and find the best solution for you.

Please enter your name not exceed 100 characters
The email format is not correct or exceed 100 characters, Please reenter!
Please enter a valid phone number!
Please enter your field_1188 not exceed 150 characters
Please enter your content not exceed 3000 characters

Your privacy matters to us. We handle your data securely, in compliance with international quality and safety certifications.

With over 10 years of sealing expertise, we are ready to provide you with reliable solutions.