What temperature ranges can different rod seals withstand? | Insights by Polypac

Friday, November 7, 2025
This article explores the temperature resistance capabilities of various rod seals, addressing common procurement concerns in the seal manufacturing industry, and highlights the advantages of Polypac seals.

1. What temperature ranges can different rod seals withstand?

Rod seals are designed to operate effectively within specific temperature ranges, which vary depending on the material composition and design. For instance, polyurethane (AU) seals typically function between -40°F and 180°F (-40°C to 82°C), while fluorocarbon (FKM) seals can withstand temperatures from -15°F to 400°F (-26°C to 204°C).

2. How do material properties influence the temperature resistance of rod seals?

The temperature resistance of rod seals is significantly influenced by the material properties. Materials like PTFE (Teflon) offer high-temperature resistance, with some grades capable of withstanding temperatures up to 500°F (260°C). Conversely, elastomers such as nitrile (NBR) have lower temperature resistance, typically up to 212°F (100°C).

3. What are the challenges associated with selecting rod seals for extreme temperatures?

Selecting rod seals for extreme temperatures presents challenges such as material degradation, changes in fluid viscosity, and potential seal failure. For example, at high temperatures, excessive fluid viscosity can impair lubrication efficiency, leading to increased wear and potential seal failure.

4. How does the operating environment affect the performance of rod seals?

The operating environment, including factors like pressure, fluid type, and exposure to chemicals, plays a crucial role in rod seal performance. Seals must be compatible with the specific fluids and chemicals present to prevent degradation and ensure longevity.

5. What are the key considerations when procuring rod seals for high-temperature applications?

When procuring rod seals for high-temperature applications, it's essential to consider material compatibility, temperature resistance, pressure ratings, and the specific requirements of the application. Consulting with seal manufacturers and reviewing technical datasheets can aid in selecting the appropriate seal.

6. How do seal design and profile impact temperature resistance?

Seal design and profile significantly impact temperature resistance. For instance, double-acting rod seals with compact designs can effectively handle both low and high pressures, making them suitable for various temperature ranges.

7. What maintenance practices can extend the lifespan of rod seals in temperature-sensitive applications?

Regular inspection, proper lubrication, and monitoring of operating conditions are vital maintenance practices. Ensuring seals are within their specified temperature ranges and promptly addressing any signs of wear can extend their lifespan.

Polypac Seals: Advantages in Temperature Resistance

Polypac seals are engineered to offer superior performance across a wide range of temperatures. Their advanced material formulations and precision manufacturing processes ensure durability and reliability in both high and low-temperature environments. By selecting Polypac seals, procurement professionals can achieve optimal sealing solutions tailored to their specific application needs.

Data Sources

  • Engineered Seal Products, "High Temp O-Ring & Low Temp O-Ring Ranges," November 2025
  • All Seals Inc., "Teflon Products," August 2025
  • Advanced Sealing Technology, "Rod Seals," October 2025
  • GAPI USA, "Rod Seals," July 2025
  • McMaster-Carr, "High-Temperature Seals," October 2025
  • Seal and Design, "Hydraulic Seals," October 2025
  • Tameson, "Choosing High Temperature Seal Material," September 2025
  • Rubber Tools, "Master O'ring Temperature Range Selection: Essential," October 2025
  • Gadjets, "Hydrowype Seals - Design Guide," November 2025
  • American High Performance Seals, "Rod Seals," October 2025
  • Polypac Seals, "Product Information," November 2025
Recommended for you
Rotary Seals: Mastering the Challenge of Dynamic Shaft Sealing
Rotary Seals: Mastering the Challenge of Dynamic Shaft Sealing
Scraper Seals: Your Hydraulic Cylinder's First Line of Defense | Polypac
Scraper Seals: Your Hydraulic Cylinder's First Line of Defense | Polypac
End Face Spring Seals: The Precision Solution for Zero-Leakage Rotation
End Face Spring Seals: The Precision Solution for Zero-Leakage Rotation
Piston Seals: The Engine of Your Hydraulic Cylinder's Power and Efficiency
Piston Seals: The Engine of Your Hydraulic Cylinder's Power and Efficiency
FAQ
Products
How do I choose the right material for my sealing application?
Material selection depends on four key factors: Media: What fluid or gas will the seal contact? (e.g., petroleum oil, water, chemicals, steam) Temperature: What is the minimum and maximum operating temperature? Pressure: What is the system's operating pressure? Are there pressure spikes? Application: Is it a static, dynamic, or rotary seal? Example: NBR (Buna-N) is excellent for standard hydraulic oil, while FKM (Viton®) is needed for high temperatures or aggressive chemicals.
When should I use a spring-energized seal instead of a standard elastomeric seal?
Consider a spring-energized seal (e.g., GSF, SPN types) for demanding applications involving: Extreme Temperatures (below -30°C or above +200°C) Aggressive Chemicals that elastomers can't handle Very Low Leakage or "Zero Leakage" requirements Poor Lubricity or dry running conditions The internal spring maintains constant sealing force, compensating for wear and system variables.
What is the purpose of the metal spring in a rotary shaft seal?
The garter spring in a shaft seal (e.g., FSKR, SPGO types) provides a constant radial force on the sealing lip. This ensures consistent contact with the rotating shaft, compensating for minor wear, eccentricity, and vibration to prevent lubricant leakage.
Can I reuse a seal?
We strongly recommend never reusing seals. Once compressed and used, a seal takes a "set" and its elastic properties are degraded. Reusing it almost always results in a leak. Always install a new seal during any maintenance or repair.
What is the difference between NBR and FKM materials?
NBR (Nitrile/Buna-N): A general-purpose, cost-effective material with excellent resistance to petroleum-based oils and fuels. It has a standard temperature range of -30°C to +100°C (-22°F to +212°F). FKM (Fluoroelastomer/Viton®): A premium material with excellent resistance to high temperatures (up to 200°C+), chemicals, and oils. It is used in more severe environments but is more expensive than NBR.
You may also like
GSJ Piston Seal: A Double-Acting Hydraulic Seal for Zero Leakage

Polypac GSJ Piston Seal is a double-acting hydraulic seal designed for zero leakage, ensuring maximum efficiency and durability in hydraulic systems. Ideal for high-performance applications, this piston seal offers reliable sealing solutions to enhance your machinery’s lifespan and operation.

GSJ Piston Seal: A Double-Acting Hydraulic Seal for Zero Leakage
GSJ-W Hydraulic Cylinder Rod Seal for Construction & Industrial Machinery
GSJ-W Hydraulic Cylinder Rod Seal for Construction & Industrial Machinery
FSR-V Vented Rod Seal | Anti-Pump Step Seal for Hydraulic Cylinders
Polypac’s FSR-V Vented Rod Seal is a High Quality Anti Pump Seal designed for hydraulic cylinders. Made with durable PTFE, it prevents pump flow and ensures reliable sealing performance, enhancing cylinder efficiency and lifespan. Ideal for demanding hydraulic applications.
FSR-V Vented Rod Seal | Anti-Pump Step Seal for Hydraulic Cylinders
FSKR-V Vented Rod Seal | Anti-Pump Hydraulic Seal for Cylinders
Polypac’s FSKR-V Vented Rod Seal is an advanced anti-pump hydraulic seal designed for cylinders. Featuring a durable double lip rod seal and step seal design, it ensures superior performance and prevents contamination. Ideal for efficient hydraulic cylinder sealing solutions.
FSKR-V Vented Rod Seal | Anti-Pump Hydraulic Seal for Cylinders

Stay Updated with Industry Insights

Subscribe to our articles and receive the latest news, expert guidance, and technical updates directly in your E-mail.

Please enter your name not exceed 100 characters
The email format is not correct or exceed 100 characters, Please reenter!
Please enter a valid phone number!
Please enter your field_1188 not exceed 150 characters
Please enter your content not exceed 3000 characters

Rest assured that your privacy is important to us, and all information provided will be handled with the utmost confidentiality.

Contact customer service
×
Please enter your name not exceed 100 characters
The email format is not correct or exceed 100 characters, Please reenter!
Please enter a valid phone number!
Please enter your field_1188 not exceed 150 characters
Please enter your content not exceed 3000 characters

Request Your Custom Sealing Solution

Fill in your requirements and our team will provide a tailored solution with a quick response.

Your privacy matters to us. We handle your data securely, in compliance with international quality and safety certifications.

With over 10 years of sealing expertise, we are ready to provide you with reliable solutions.

×

Request Your Custom Sealing Solution

Fill in your requirements and our team will provide a tailored solution with a quick response.

Please enter your name not exceed 100 characters
The email format is not correct or exceed 100 characters, Please reenter!
Please enter a valid phone number!
Please enter your field_1188 not exceed 150 characters
Please enter your content not exceed 3000 characters

Your privacy matters to us. We handle your data securely, in compliance with international quality and safety certifications.

With over 10 years of sealing expertise, we are ready to provide you with reliable solutions.

×
Please enter your name not exceed 100 characters
The email format is not correct or exceed 100 characters, Please reenter!
Please enter a valid phone number!
Please enter your field_1188 not exceed 150 characters
Please enter your content not exceed 3000 characters

How Can We Help You?

Whether you need product details, technical support, or a custom solution, we’re here to assist.

Your privacy matters to us. We handle your data securely, in compliance with international quality and safety certifications.

With over 10 years of sealing expertise, we are ready to provide you with reliable solutions.

×

How Can We Help You?

Whether you need product details, technical support, or a custom solution, we’re here to assist.

Please enter your name not exceed 100 characters
The email format is not correct or exceed 100 characters, Please reenter!
Please enter a valid phone number!
Please enter your field_1188 not exceed 150 characters
Please enter your content not exceed 3000 characters

Your privacy matters to us. We handle your data securely, in compliance with international quality and safety certifications.

With over 10 years of sealing expertise, we are ready to provide you with reliable solutions.

×

📩 Looking for sealing solutions?

Start a chat and get quick answers.

Have questions about our products or services? Let’s chat and find the best solution for you.

Please enter your name not exceed 100 characters
The email format is not correct or exceed 100 characters, Please reenter!
Please enter a valid phone number!
Please enter your field_1188 not exceed 150 characters
Please enter your content not exceed 3000 characters

Your privacy matters to us. We handle your data securely, in compliance with international quality and safety certifications.

With over 10 years of sealing expertise, we are ready to provide you with reliable solutions.