are rotary shaft seals reusable | Insights by Polypac

Sunday, October 26, 2025
Explore the reusability, selection criteria, and maintenance practices for rotary shaft seals to ensure optimal performance and longevity in sealing applications.

Rotary shaft seals, also known as lip seals or oil seals, are essential components in machinery that involve rotating shafts. They prevent the leakage of lubricants and protect against the ingress of contaminants, thereby ensuring the efficient operation and longevity of equipment.

When considering the reusability of rotary shaft seals, it's crucial to assess their condition and the operating environment. In most cases, seals are designed for single-use due to the wear and deformation that occur during operation. Reusing seals can compromise their sealing capabilities, leading to potential failures. Therefore, it's generally recommended to replace seals during maintenance to maintain optimal performance.

Key Considerations When Selecting Rotary Shaft Seals

  1. Material Compatibility: Choose materials that are compatible with the fluids and operating conditions. Common materials include Nitrile (NBR), Fluorocarbon (FKM), and Ethylene Propylene Diene Monomer (EPDM), each offering different chemical resistances and temperature tolerances.

  2. Temperature and Pressure Conditions: Ensure the seal material can withstand the operating temperature and pressure ranges. For instance, elastomer compounds are available that offer a thermal range of -60°C to +200°C and a broad spectrum of chemical resistance.

  3. Shaft Surface Finish: A smooth shaft surface finish is essential for the effective sealing of rotary shaft seals. A rough or damaged shaft can lead to premature seal wear and failure.

  4. Seal Design and Lip Configuration: The design of the sealing lip, including its angle and contact pressure, affects the seal's performance. Proper design ensures effective sealing and minimizes friction.

Maintenance Practices for Rotary Shaft Seals

  • Regular Inspection: Periodically check seals for signs of wear, damage, or leakage. Early detection can prevent more significant issues and downtime.

  • Proper Installation: Ensure seals are installed correctly to prevent damage during assembly. Follow manufacturer guidelines for installation procedures.

  • Environmental Considerations: Protect seals from contaminants and extreme conditions that can accelerate wear. Implementing protective measures can extend seal life.

Conclusion

Understanding the reusability, selection criteria, and maintenance practices for rotary shaft seals is vital for ensuring the reliability and longevity of machinery. By adhering to these guidelines, operators can optimize equipment performance and reduce the risk of unexpected failures.

Polypac's Advantages

Polypac offers a comprehensive range of high-quality rotary shaft seals designed to meet diverse industrial needs. With a focus on durability, performance, and customer satisfaction, Polypac ensures that each seal is engineered to provide optimal sealing solutions for various applications.

References

  • Radial shaft seal. (n.d.). In Wikipedia.

  • Rotary Shaft Seals. (n.d.). In FTL.

  • Rotary Shaft Seals. (n.d.). In Colonial Seal Company.

  • Rotary Shaft Seals. (n.d.). In XerKin.

  • Rotary Shaft Seals. (n.d.). In Valley Seal Company.

 

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FAQ
Products
Can I reuse a seal?
We strongly recommend never reusing seals. Once compressed and used, a seal takes a "set" and its elastic properties are degraded. Reusing it almost always results in a leak. Always install a new seal during any maintenance or repair.
Why did my O-ring fail prematurely?
Common causes of O-ring failure include: Chemical Incompatibility: Swelling, softening, or cracking due to fluid exposure. Improper Sizing: Using an incorrect size leads to over-compression or inadequate sealing force. Abrasion: Wear and tear from rough surface finishes or contaminated fluid. Extrusion: The seal is forced into the gap between metal parts under high pressure. Installation Damage: Nicks, cuts, or twists during assembly.
What does "AS568" mean?
AS568 is the Aerospace Standard that defines the dimensions for over 360 standard O-ring sizes. It is the most widely accepted sizing system in North America and globally. An AS568 number (e.g., AS568-214) specifies a precise inside diameter and cross-section.
How important is surface finish on the metal parts that contact the seal?
Extremely important. A rough surface will abrade and wear out the seal quickly, causing leaks. A finish that is too smooth can prevent a lubricating film from forming. A typical recommended surface finish for dynamic applications is 0.2 to 0.8 μm (8-32 μin) Ra.
When should I use a spring-energized seal instead of a standard elastomeric seal?
Consider a spring-energized seal (e.g., GSF, SPN types) for demanding applications involving: Extreme Temperatures (below -30°C or above +200°C) Aggressive Chemicals that elastomers can't handle Very Low Leakage or "Zero Leakage" requirements Poor Lubricity or dry running conditions The internal spring maintains constant sealing force, compensating for wear and system variables.
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