Backup Rings & High-Performance Seal Solutions by Polypac
Backup Rings — Reliable Support for Critical Sealing Systems
Why Backup Rings Matter
Backup Rings are essential companions to elastomeric seals in high-pressure and extrusion-prone environments. They prevent O-ring extrusion, extend seal life, and preserve system integrity in hydraulic cylinders, valves, pumps, and rotating equipment. Polypac’s Backup Rings are engineered to deliver dimensional stability and low-friction performance under repeated cycling.
Materials & Customization
We manufacture Backup Rings from a wide range of thermoplastics and filled PTFE blends optimized for specific service conditions. Starting with our roots in filled PTFE (bronze, carbon, graphite, MoS₂, glass), Polypac now supplies rings compatible with common elastomers including NBR, FKM, EPDM, silicone and high-performance FFKM. Custom formulations and tight tolerances are available for high-temperature, chemical-exposure, or abrasive media applications.
Manufacturing Capabilities & Quality
Polypac’s custom rubber ring and O-ring factory spans over 10,000 m² with 8,000 m² of factory space and industry-leading production and testing equipment. Established in 2008, we combine advanced machining, molding and inspection systems with R&D partnerships across universities and research institutions. Each Backup Ring undergoes dimensional, hardness and material verification to meet demanding hydraulic specifications.
Applications & Performance Benefits
Polypac Backup Rings are suited for high-pressure hydraulic cylinders, subsea actuators, mobile equipment, and industrial valves. Benefits include improved extrusion resistance, extended seal life, reduced maintenance intervals, and stable performance across wide temperature ranges. Their compatibility with a broad spectrum of elastomers makes them ideal for retrofits and OEM programs.
Why Choose Polypac
As a scientific and technical hydraulic seal manufacturer and oil seal supplier, Polypac combines decades of PTFE expertise with modern elastomer technologies. Our vertically integrated production, rigorous quality control and custom development capabilities ensure that every Backup Ring we deliver supports optimal sealing performance under special working conditions. Partner with Polypac for engineered Backup Rings that protect your seals and your equipment.
Backup Rings Display
What is the difference between a static seal and a dynamic seal?
A Static Seal is used between two surfaces that do not move relative to each other (e.g., pipe flanges, end caps). O-rings and gaskets are common static seals. A Dynamic Seal is used between surfaces that do move (e.g., piston and cylinder, rotating shaft). Rod seals, piston seals, and rotary shaft seals are designed for this purpose.
How can I prevent seal damage during installation?
Use Tools: Always use dedicated installation tools (e.g., picks, cones, guides). Lubricate: Always lubricate the seal and the contact surface. Protect Sharp Edges: Cover sharp threads and edges with tape or use an installation sleeve. Check the Groove: Ensure the installation groove is clean, deburred, and undamaged.
Why did my O-ring fail prematurely?
Common causes of O-ring failure include: Chemical Incompatibility: Swelling, softening, or cracking due to fluid exposure. Improper Sizing: Using an incorrect size leads to over-compression or inadequate sealing force. Abrasion: Wear and tear from rough surface finishes or contaminated fluid. Extrusion: The seal is forced into the gap between metal parts under high pressure. Installation Damage: Nicks, cuts, or twists during assembly.
What does "AS568" mean?
AS568 is the Aerospace Standard that defines the dimensions for over 360 standard O-ring sizes. It is the most widely accepted sizing system in North America and globally. An AS568 number (e.g., AS568-214) specifies a precise inside diameter and cross-section.
What are common inspection and maintenance tips for shaft seals?
FKM: The Complete Guide to High-Temperature & Chemical-Resistant Sealing | Polypac
How to install a rotating shaft seal step-by-step?
The Ultimate Guide to Rod Seals: Types, Selection, Failures, & Future Trends in 2026
A comprehensive guide for engineers and maintenance professionals on rod seals. Covers types, material selection, failure analysis, installation best practices according to ISO standards, and future industry trends.
Nitrile & Viton O-Ring Kits CAT 4C8253 | Chemical & Temperature Resistant Seal Assortments.
Nitrile & Viton O-Ring Kits CAT 4C8253 | Chemical & Temperature Resistant Seal Assortments.
O-Ring Kits CAT 4C4782 | Assorted Seal Kits for Repair, Maintenance & DIY Projects
O-Ring Kits CAT 4C4782 | Assorted Seal Kits for Repair, Maintenance & DIY Projects
Tube-801 | Industrial & DIY Tubing for Plumbing, Pneumatics, Hydraulics & Protection
Tube-801 | Industrial & DIY Tubing for Plumbing, Pneumatics, Hydraulics & Protection
Tubes-T01 | Flexible & Rigid Pipe for Fluid, Air & Electrical Applications
Tubes-T01 | Flexible & Rigid Pipe for Fluid, Air & Electrical Applications
GSF Piston Seals for Straight Cylinders | Bidirectional Seals for Ram & Plunger Cylinders
GSF Piston Seals for Straight Cylinders | Bidirectional Seals for Ram & Plunger Cylinders
GSF-L06 Piston Seal | Compact Bidirectional PTFE Seal for Hydraulic Cylinders
GSF-L06 Piston Seal | Compact Bidirectional PTFE Seal for Hydraulic Cylinders
Nitrile & Viton O-Ring Kits CAT 4C8253 | Chemical & Temperature Resistant Seal Assortments.
Nitrile & Viton O-Ring Kits CAT 4C8253 | Chemical & Temperature Resistant Seal Assortments.
O-Ring Kits CAT 4C4782 | Assorted Seal Kits for Repair, Maintenance & DIY Projects
O-Ring Kits CAT 4C4782 | Assorted Seal Kits for Repair, Maintenance & DIY Projects
Tube-801 | Industrial & DIY Tubing for Plumbing, Pneumatics, Hydraulics & Protection
Tube-801 | Industrial & DIY Tubing for Plumbing, Pneumatics, Hydraulics & Protection
Tubes-T01 | Flexible & Rigid Pipe for Fluid, Air & Electrical Applications
Tubes-T01 | Flexible & Rigid Pipe for Fluid, Air & Electrical Applications
GSF Piston Seals for Straight Cylinders | Bidirectional Seals for Ram & Plunger Cylinders
GSF Piston Seals for Straight Cylinders | Bidirectional Seals for Ram & Plunger Cylinders
GSF-L06 Piston Seal | Compact Bidirectional PTFE Seal for Hydraulic Cylinders
GSF-L06 Piston Seal | Compact Bidirectional PTFE Seal for Hydraulic Cylinders
GSF-DC12 Piston Seal | Bidirectional PTFE Seal for Specific OEM Applications
GSF-DC12 Piston Seal | Bidirectional PTFE Seal for Specific OEM Applications
GSF-801 Piston Seal | Bidirectional PTFE Seal for Hydraulic Cylinders
GSF-801 Piston Seal | Bidirectional PTFE Seal for Hydraulic Cylinders
GST-PHE02 Piston Seal | Complete Bidirectional Seal System with Backup Rings
GST-PHE02 Piston Seal | Complete Bidirectional Seal System with Backup Rings
Copper Powder Filled PTFE BRT | Enhanced Conductivity & Wear Resistant Seals
Copper Powder Filled PTFE BRT | Enhanced Conductivity & Wear Resistant Seals
GST-PHE01 Guiding Elements | Specialized Bidirectional Seal for Hydraulic Equipment
GST-PHE01 Guiding Elements | Specialized Bidirectional Seal for Hydraulic Equipment
GST-P10 Guiding Elements | Complete Bidirectional Seal System with Backup Rings
GST-P10 Guiding Elements | Complete Bidirectional Seal System with Backup RingsStay Updated with Industry Insights
Subscribe to our articles and receive the latest news, expert guidance, and technical updates directly in your E-mail.
Rest assured that your privacy is important to us, and all information provided will be handled with the utmost confidentiality.
© 2025 Polypac Seals. All Rights Reserved.

dms
DMS
DMS